volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Adjusting headlights > < Assembly overview - headlight
Removing and installing headlight
Removing and installing headlight
Special tools and workshop equipment required
   
t  Torque wrench -V.A.G 1331-
  Note
t  It is not necessary to disconnect the battery earth wire.
t  The illustrations show removal and installation of the left headlight. The removal and installation of the right headlight follows the same principle.
t  If a headlight is removed, it should always be adjusted following installation → Booklet35.1.
Removing:
–  Switch off ignition and all electrical loads, and pull out ignition key.
–  Remove front bumper cover → General body repairs, exterior; Rep. gr.63.
  W00-0427
–  Release connectors -1-, -2-, -3- and -4- and pull them off.
  N94-12642
–  Undo and remove inner bolt and upper bolt -arrows- and remove adapter -1- under the upper bolt.
  N94-12644
–  Undo and remove rear bolt -arrow-.
–  Remove headlight forwards out of body aperture.
Installing:
Installation is carried out in the reverse order. When installing observe the following:
–  Tighten all threaded connections to torque specified in assembly overview → Chapter.
–  Check installation position so that shut lines/gaps around headlight are even.
If the shut lines/gaps around the headlight are uneven, the installation position must be adjusted → Chapter.
–  Check functions of headlight.
  Note
If a headlight is removed, it should always be adjusted following installation.
–  Checking headlight settings and adjusting headlight if necessary „Maintenance manual“ → Booklet35.1
  N94-12643

Adjusting headlights > < Assembly overview - headlight