Running gear
- Brake systems
- Technical data
- ABS, ADR, TCS, EDL, ESP
- General information
- Fitting location overview
- Control unit and hydraulic unit
- ABS, ADR, TCS, EDL, ESP|Sensors
- Assembly overview - speed sensor on front axle
- Removing and installing speed sensor on front axle
- Assembly overview - speed sensor on rear axle
- Removing and installing speed sensor on rear axle
- Removing and installing steering angle sender
- Removing and installing yaw rate sender and lateral acceleration sender
- Brake, brake mechanics
- Brakes, hydraulics, regulator, servo
- Running gear, axles, steering
- Technical data
- Evaluating accident vehicles
- General information
- Repair instructions
- Front suspension, drive shafts
- Front axle
- Subframe
- Suspension strut, upper suspension link
- Lower suspension link, swivel joint
- Wheel bearing
- Drive shaft
- Rear suspension, drive shaft
- Wheels, tyres. axle align
- Wheels, tyres
- Wheel alignment
- Notes for wheel alignment
- Necessity of wheel alignment
- Test prerequisites
- Test preparations
- Specified values for wheel alignment
- Vehicle data sticker
- Overview - wheel alignment procedure
- Adjusting camber at front wheels
- Adjusting camber on rear axle
- Adjusting toe at rear axle
- Adjusting front axle toe
- Checking full wheel lock
- Rough running due to wheels/tyres - causes and rectification
- Steering
- Technical data
- Wheels and Tyres Guide
- Guide for using trailers
- Technical data
- Technical data|Preface
- Technical prerequisites
- Notes on operation and driving
- Technical data|General
- Drawbar load details
- Legal requirements
- up! 2012 ?
- Technical data
- Wheels and Tyres Guide - General Information
- Wheels, tyres. axle align
- General notes on wheels and tyres (passenger cars)
- Legislative and technical conditions for converting wheel and tyre combinations
- Documents and codes/designations
- Useful information regarding tyres
- Identification markings on the tyre sidewall
- Explanation of tyre markings
- Speed ratings for tyres
- Undulations
- Tyre storage
- Tyre ageing
- Tyre sizes for vehicles with four-wheel drive
- Winter tyres
- Winter tyres with speed symbol "V"
- Extra Load (XL) V winter tyres
- Reinforced and Extra Load (XL) tyres
- Snow chains
- Tyre wear/ mileage for passenger car tyres
- Tyre wear/ mileage for passenger car tyres|General
- Requirements to be met by tyres
- Wear behaviour of high-speed tyres
- Factors influencing the service life of a tyre
- Driving style
- Tyre maintenance
- Evenly worn tyres
- Measuring tread depth
- One-sided wear
- Outer shoulder wear
- Wear in middle of tyre
- Diagonal washout
- Tyre noise
- Vehicle pulls to one side
- Tyre damage
- General information
- Construction of a radial belted tyre
- Impact damage
- Tyre damage|Cuts
- Damage caused by foreign bodies
- Loss of air from tyre
- Tyre inflation pressure
- Tyre damage due to insufficient tyre inflation pressure
- Rising tyre temperature caused by insufficient tyre inflation pressure
- Tyre damage due to fitting error (fitting damage)
- Tyres with run-flat properties
- Rolling resistance optimised tyres
- Facts about wheels (passenger cars)
- Wheels, tyres. axle align
- Body
- General body repairs, exterior
- Body front
- Bonnet, flaps, cab, central locking
- Bonnet, flaps, cab, central locking|Bonnet
- Rear lid
- Tank flap unit
- Front door, central locking
- Bumper
- Glazing/window mechanism
- Repair instructions
- Windscreen
- Rear window
- Side windows
- Door windows
- Window regulator
- Window channels and seals
- Exterior equipment
- Mouldings / trims / extensions
- Underbody cladding
- Exterior mirror
- Wheel housing liner
- Lettering and emblems
- General body repairs, interior
- Technical data
- Safety information
- Safety measures when working with pyrotechnic components
- Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Airbag safety regulations
- Additional safety regulations for side airbag
- Seat belts
- Safety regulations for crash sensors (pressure sensors) for front side airbags
- Renewing pyrotechnic, electrical and mechanical components of the restraint system after an accident
- Checking airbag securing parts after an accident
- Accident without airbag triggering
- Checking seat belts
- Checking belt webbing
- Checking inertia reel (locking mechanism)
- Visual inspection of belt buckle
- Checking function of belt buckle
- Checking belt guide fittings and latch plates
- Checking securing parts and anchorage points after an accident
- Checking child seat anchors after an accident
- Safety information
- Interior equipment
- Storage compartments/covers
- Installation location overview - storage compartments/covers
- Assembly overview - driver side dash panel cover
- Assembly overview - steering column trim
- Assembly overview - glove compartment
- Assembly overview - handbrake lever boot
- Removing and installing dash panel cover on driver's side
- Removing and installing dash panel insert trim
- Removing and installing dash panel cover on front passenger side
- Removing and installing upper steering column trim
- Removing and installing lower steering column trim
- Removing and installing glove compartment
- Removing and installing glove compartment opener
- Removing and installing glove compartment cover brake element
- Removing and installing handbrake lever boot
- Equipment
- Centre console
- Assembly overview - centre console
- Removing and installing front ashtray
- Removing and installing centre console insert
- Removing and installing centre console
- Removing and installing centre console bracket
- Assembly overview - securing bracket
- Removing and installing front securing bracket
- Removing and installing middle securing bracket
- Removing and installing middle securing bracket
- Interior mirror
- Storage compartments/covers
- Passenger protection
- Seat belts
- Installation location overview - seat belts and anchorage points
- Removing and installing front three-point seat belt
- Removing and installing front belt end fitting
- Removing and installing front belt guide
- Removing and installing front belt buckle
- Removing and installing rear three-point seat belt
- Removing and installing rear seat belt end anchor
- Removing and installing rear belt buckle
- Airbag system
- Airbag control unit
- Driver's airbag
- Front passenger side airbag
- Side airbags
- Airbag crash sensors
- Seat belt verification
- Seat belts
- Trim, noise insulation
- Door trims
- dash panel
- Dash panel central tube
- Interior trims
- Installation location overview - interior trims
- Assembly overview - sill moulding
- Assembly overview - A-pillar trim
- Assembly overview - B-pillar trim
- Assembly overview - C-pillar trim
- Removing and installing sill moulding
- Removing and installing A-pillar trim
- Removing and installing B-pillar trim
- Removing and installing C-pillar trim
- Removing and installing side trim
- Removing and installing foot rest
- Removing and installing floor covering
- Removing and installing rear shelf
- Load compartment trims
- Installation location overview - load compartment trims
- Assembly overview - load compartment side trim
- Removing and installing rear lid trim
- Removing and installing load compartment side trim
- Removing and installing load compartment floor
- Removing and installing load compartment floor covering bracket
- Roof trims
- Seat frames
- Overview of seat variants
- Front seats
- Rear seats
- Assembly overview - bench seat / individual seats
- Assembly overview - rear seat backrest
- Removing and installing bench seat / individual seats
- Removing and installing lock cylinder
- Removing and installing head restraint
- Removing and installing head restraint guide
- Removing and installing rear seat backrest
- Seat padding, covers
- Front seat covers and cushions
- Assembly overview - cover and cushion for seat pan
- Assembly overview - cover and cushion for backrest
- Assembly overview - seat heating element
- Removing and installing seat cover and seat cushion for seat pan
- Removing and installing backrest cover and cushion
- Removing and installing seat heating element
- Removing and installing backrest heating element
- Rear seat covers and cushions
- Front seat covers and cushions
- Technical data
- General body repairs, exterior
- Vehicle electrics
- Electrical system
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Alternator
- Starter-current supply-CC|Starter
- Cruise control system (CCS)
- Start/stop system
- Instruments, GCI
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Headlight
- Assembly overview - headlight
- Removing and installing headlight
- Adjusting headlights
- Adjusting headlight installation position
- Removing and installing front turn signal bulb
- Installing repair kit for headlight housing
- Changing headlights over from driving on right to driving on left
- Changing headlights over from driving on left to driving on right
- Removing and installing headlight range control motor
- Removing and installing dipped beam bulb
- Removing and installing bulb for daytime running light/side light
- Fog lights
- Turn signal repeater
- Tail lights
- Assembly overview - tail lights in body
- Removing and installing bulb carrier
- Removing and installing tail light bulb
- Removing and installing tail light
- Removing and installing rear fog light bulb
- Removing and installing bulb for brake light and tail light
- Removing and installing reversing light bulb
- Removing and installing turn signal bulb
- Additional brake light
- Number plate light
- Steering column switch module (SCSM)
- Parking aid
- Assembly overview - parking aid
- Removing and installing rear parking aid warning buzzer
- Adjusting volume and frequency of rear parking aid warning buzzer
- Removing and installing rear parking aid senders
- Removing and installing parking aid control unit
- Coding the parking aid control unit
- Adapting the parking aid control unit
- Emergency braking function
- Headlight
- Lights, lamps, switches inside, anti-theft system
- Lights and controls in the dash panel
- Removing and installing light switch
- Removing and installing headlight range control regulator
- Removing and installing switch module in middle of dash panel
- Removing and installing start-stop mode switch
- Removing and installing indicator lamp for airbag on front passenger side
- Removing and installing hazard warning light switch
- Removing and installing pushbutton for heated rear window
- Removing and installing seat heater pushbutton
- Removing and installing key-operated switch for deactivating the front passenger side airbag
- Lights and controls in front doors
- Removing and installing switch elements in door trims
- Removing and installing front window regulator switch
- Removing and installing mirror adjuster switch
- Removing and installing driver side interior locking button for central locking system
- Removing and installing indicator lamp for central locking SAFELOCK function
- Checking indicator lamp for central locking SAFELOCK function
- Lights and controls in the centre console
- Lights and controls in the roof trim
- Immobilizer
- Cigarette lighter, sockets
- Horn plate
- Ignition/starter switch and lock cylinder
- Lights and controls in the dash panel
- Wiring
- Starter-current supply-CC
- Communication
- Technical data
- Infotainment
- Electrical System, General Information
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Checking battery
- Charging battery
- Battery chargerVAS 5095 A
- Battery chargerVAS 5900
- Description of battery chargerVAS 5900
- Charging battery with battery chargerVAS 5900
- Charging battery in service mode with battery chargerVAS 5900
- Charging totally discharged batteries with battery chargerVAS 5900
- Charging battery in support mode with battery chargerVAS 5900
- Charging battery in maintenance mode with battery chargerVAS 5900
- Battery chargerVAS 5903
- Description of battery chargerVAS 5903
- Charging battery with battery chargerVAS 5903
- Charging battery in refresh charge mode with battery chargerVAS 5903
- Charging totally discharged battery with battery chargerVAS 5903
- Charging battery in support mode with battery chargerVAS 5903
- Charging battery in maintenance mode with battery chargerVAS 5903
- Battery chargerVAS 5906
- MidtronicsINC 940 battery charger only for USA/Canada
- Solar panelVAS 6102A
- Totally discharged batteries
- Cruise control system (CCS)
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Lights, lamps, switches inside, anti-theft system
- Wiring
- Vehicle diagnostic, testing and information systems
- Wiring harness and connector repairs
- Contact surface cleaning setVAS 6410
- Renewing Lambda probe
- Starter-current supply-CC
- Electrical system
- Power transmission
- 5-speed manual gearbox 0CF
- Technical data
- Clutch, control
- Clutch operation
- Fitting location overview - clutch mechanism
- Assembly overview - pedal cluster
- Removing and installing extension spring
- Removing and installing clutch pedal switch
- Removing and installing clutch position sender
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing clutch master cylinder
- Assembly overview - clutch hydraulics
- Removing and installing clutch slave cylinder
- Bleeding clutch mechanism
- Assembly overview - clutch release mechanism
- Repairing clutch release mechanism
- Clutch, control|Clutch
- Clutch operation
- Gearbox mechanics,operation, construction,diff.
- Selector mechanism
- Installation position - selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob
- Assembly overview - Selector lever and selector housing
- Dismantling and assembling selector mechanism
- Assembly overview - Selector cables
- Removing and installing selector mechanism
- Renewing oil seal for selector shaft
- Adjusting selector mechanism
- Checking selector mechanism
- Removing and installing gearbox
- Assembly mountings
- Transporting gearbox
- Gearbox oil
- Selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5-speed manual gearbox 0CF
- Power unit
- Fuel supply system - Petrol engines
- Technical data
- Fuel supply, gas operation
- 3 cyl. injection engine, toothed belt drive (4 valves)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Cylinder block (pulley end)
- Cylinder block, gearbox end
- Assembly overview - cylinder block (gearbox end)
- Removing and installing sealing flange on gearbox side
- Pressing sealing flange with sender wheel off crankshaft
- Pressing sealing flange with sender wheel onto crankshaft
- Mount seal with sender wheel on assembly toolT10134
- Mount assembly toolT10134 with sealing flange on crankshaft flange
- Bolt assembly toolT10134 onto crankshaft flange.
- Press sender wheel onto crankshaft flange using assembly toolT10134
- Checking sender wheel installation position on crankshaft
- Re-pressing sender wheel
- Crankshaft
- Pistons and conrods
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system, coolant
- Coolant pump, regulation of cooling system
- Coolers, radiator, radiator fan
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Ignition system, glow plug system
- Fuel supply system - Petrol engines
- Heating, ventilation, air conditioning system
- Heating, air conditioning
- Technical data
- Heating
- Fitting location overview - heating
- Heater unit
- Assembly overview – heater unit
- Removing and installing fresh air blower
- Removing and installing fresh air blower series resistor with overheating fuse
- Removing and installing heat exchanger
- Removing and installing heater unit
- Dismantling and assembling heater unit
- Removing and installing actuators
- Removing and installing flexible shaft for air distribution
- Removing and installing flexible shaft for temperature flap
- Air duct
- Assembly overview - air duct and air distribution in passenger compartment
- Removing and installing centre vent, front
- Removing vents on driver side or front passenger side
- Removing and installing footwell vent on driver side or front passenger side
- Removing and installing intermediate piece for defroster vent
- Removing and installing intermediate piece for centre vent
- Removing and installing fresh air intake
- Removing and installing exhaust ventilation for passenger compartment
- Checking exhaust ventilation for passenger compartment
- Control and display unit
- Other control components
- Air conditioner
- Fitting location overview - air conditioning system
- Refrigerant circuit
- System overview - refrigerant circuit
- Removing and installing high-pressure sender
- Removing and installing expansion valve
- Removing and installing condenser
- Removing and installing dryer cartridge
- Removing and installing evacuating and charging valves on low and high-pressure side
- Commissioning of air conditioning system after filling refrigerant circuit
- Air conditioner compressor
- Heater and air conditioning unit, front
- Assembly overview - add-on parts of heater and air conditioning unit and of air intake box
- Assembly overview - evaporator housing
- Removing and installing evaporator
- Removing and installing evaporator temperature sensor
- Removing and installing heater and air conditioning unit
- Dismantling and assembling heater and air conditioning unit
- Removing and installing actuators
- Removing and installing flexible shaft for air distribution
- Removing and installing flexible shaft for temperature flap
- Removing and installing fresh air/recirculated air flap cable
- Removing and installing dust and pollen filter
- Removing and installing fresh air blower
- Removing and installing fresh air blower series resistor with overheating fuse
- Removing and installing heat exchanger
- Removing and installing condensate drain connection
- Checking condensate drain connection
- Air duct
- Assembly overview - air duct and air distribution in passenger compartment
- Removing and installing centre vent, front
- Removing and installing defroster vent
- Removing and installing dash panel vent, side
- Removing and installing right or left vent
- Removing and installing intermediate piece for defroster vent
- Removing and installing intermediate piece for centre vent
- Removing and installing right or left footwell vent
- Checking exhaust ventilation for passenger compartment
- Removing and installing exhaust ventilation for passenger compartment
- Removing and installing fresh air intake
- Control and display unit
- Other control components
- Air conditioning system with refrigerant R134a
- Technical data
- General notes on air conditioning systems
- Introduction
- Additional information
- Basics of air conditioning
- Vapour pressure table for refrigerant R134a
- Refrigerant R134a
- Characteristics of refrigerant R134a
- Refrigerant machine oil
- General notes on air conditioning systems|Comfort
- How air conditioning works
- General safety
- Product characteristics
- Handling refrigerants
- Wear protective glasses
- Wear protective gloves and apron
- Do not allow liquid refrigerant to come in contact with the skin
- Do not breath in refrigerant vapour
- Absolutely NO SMOKING
- Welding and soldering on refrigeration systems
- Pungent smell
- First aid
- Handling pressure vessels
- Do not heat above 50° C
- Do not apply uncontrolled heat
- Seal empty containers
- Safety instructions for using extraction and charging equipment
- Safety precautions for when working on vehicles with air conditioning and when handling refrigerant R134a
- Basics for working on refrigerant circuit
- General information on refrigerant circuit
- Refrigerant circuit components
- Distribution of the refrigerant circuit components and their influence on the high-pressure and low-pressure sides
- Air conditioning system compressor with magnetic clutch:
- Air conditioner compressor without magnetic clutch
- Air conditioner compressor without magnetic clutch, with elastic drive coupling
- Electric compressor for hybrid vehicles
- Condenser
- Evaporator
- Reservoir
- Restrictor
- Receiver
- Expansion valve
- Refrigerant circuit components|O-ring
- Pipes and hoses in refrigerant circuit
- High-pressure safety valve
- Design of refrigerant circuit
- Evacuation and charging valves for quick-release couplings of air conditioner service station on refrigerant circuit
- Switch and sender in refrigerant circuit and related connections
- High-pressure switch for air conditioning systemF23
- High-pressure switch for magnetic clutchF118
- Low-pressure switch for air conditioning systemF73
- Connections to valves for switches in the refrigerant circuit
- Air conditioning system pressure switchF129
- High-pressure senderG65
- Refrigerant pressure and temperature senderG395
- Air conditioner compressor regulating valveN280
- Electrical components not installed in refrigerant circuit
- Pressures and temperatures in the refrigerant circuit
- Refrigerant circuit with expansion valve
- Refrigerant circuit with restrictor and reservoir
- Test and measurement work that can be performed using a pressure gauge
- Air conditioner service and recycling equipment
- Notes to repairs on refrigerant circuit
- Refrigerant circuit components
- Statutory texts and instructions
- Refrigerant circuit
- Working with the air conditioner service station
- Important notes for working with the air conditioner service station
- Connecting air conditioner service station for measuring and checking
- Draining refrigerant circuit using air conditioner service station
- Evacuating refrigerant circuit using air conditioner service station
- Charging refrigerant circuit using air conditioner service station
- Bringing air conditioning system into service after charging
- Charging container in air conditioner service station with refrigerant
- Draining air conditioner service station
- Detecting leaks in refrigerant circuit
- Clearing refrigerant circuit of contaminants
- Complaints
- Connecting air conditioner service station
- Checking pressures on vehicles
- Checking pressures in refrigerant circuit (using air conditioner service station)
- Checking systems with a restrictor and collector (with internally regulated air conditioner compressor)
- Checking systems with an expansion valve and reservoir (with internally regulated air conditioner compressor)
- Checking systems with an expansion valve and reservoir (without regulated air conditioner compressor)
- Checking systems with a restrictor and reservoir and air conditioner compressor regulating valveN280 (with externally regulated
- Checking systems with an expansion valve, receiver and air conditioner compressor regulating valveN280 (with externally regulate
- With expansion valve, receiver and electric compressor for hybrid vehicles
- Renewing components
- Testing equipment and tools
- List of test equipment, tools and materials
- Tools and materials available from distribution centre or importer
- Tools and materials commercially available
- Tools to be made locally
- Tools and materials available from distribution centre or importer
- Tools and materials commercially available
- Tools to be made locally
- List of test equipment, tools and materials
- General notes on air conditioning systems
- Technical data
- Heating, air conditioning