volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing subframe without steering box > < Fixing position of subframe
Lowering subframe
Lowering subframe
Special tools and workshop equipment required
   
t  Engine and gearbox jack -V.A.G 1383 A-
Carry out the following work:
Removing
–  Turn steering wheel to straight-ahead position and remove ignition key so that the steering lock engages.
  W00-0120
–  Unscrew bolts -1- and remove footwell trim -2-.
  N48-10670
–  Unscrew bolt -arrow- from universal joint -1- and pull off universal joint in -direction of arrow-.
–  Remove lower noise insulation → General body repairs, exterior; Rep. gr.66.
  N48-10671
–  Pull retaining rings -1- for exhaust pipe off subframe.
–  Loosen double clamp of exhaust system.
  N40-10585
–  Remove hexagon nut -1- from coupling rod (left and right sides).
–  Pull out coupling rod -3- from anti-roll bar -2- on left and right side.
–  Fix position of subframe → Chapter.
–  Lower subframe no more than 10 cm.
Installing
Install in reverse order.
–  Install lower noise insulation → General body repairs, exterior; Rep. gr.66.
  Note
Ensure that bellows are not damaged or twisted.
  N40-10584
Specified torques
ComponentSpecified torque
Subframe to body M10
t  Use new bolts.
50 Nm + 180° further
Subframe to body M12x1.5
t  Use new bolts.
70 Nm + 180° further
Pendulum support to gearbox
t  Use new bolts.
40 Nm + 90° further
Coupling rod to anti-roll bar40 Nm
Universal joint to steering box
t  Use new bolts.
20 Nm + 180° further

   

Removing and installing subframe without steering box > < Fixing position of subframe