volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing lock carrier > < Assembly overview - lock carrier
Service position
Service position
Special tools and workshop equipment required
   
t  Guide pins -3411-
  W00-0111
t  Torque wrench -V.A.G 1331-
  W00-0427
t  Torque wrench -V.A.G 1332-
  W00-0428
t  T10480 -Adapter-
Moving to service position
  W00-11008
  Note
t  There's very limited space between lock carrier and wings.
t  There is a high risk of damage to the wings.
t  It is essential to protect the wing ends against damage accordingly.
–  Remove front bumper cover → Chapter.
–  Unscrew bolt -5- from headlight.
–  Detach cable -3- from bonnet lock → Chapter.
–  Only remove one bolt -4- on left and right side of each longitudinal member.
–  Screw in special tool guide pins -3411- to left and right longitudinal members where the bolts were previously located.
–  Remove bolts -2-.
–  Remove remaining bolts -4- on left and right side of longitudinal members.
–  The lock carrier with add-on parts -1- can be pulled forwards about 10 cm on the special tool guide pins -T 10093-. When doing this, be careful with the electrical wires/cables leading to lock carrier and, if necessary, detach connectors.
–  To secure lock carrier, install special tool T10480 -Adapter- on left and right between bumper carrier and longitudinal member.

Moving from service position
   
Carry out following work:
–  Remove special tool T10480 -Adapter- on left and right from between bumper carrier and longitudinal member.
–  Push lock carrier together with add-on parts -1- on the guide pins -3411- and onto the longitudinal member.
–  Start bolts -2 and 4-.
Further installation is performed in the reverse order of removal.
–  Align lock carrier together with add-on parts -1- to longitudinal members and between wings → Rep. gr.00.
Specified torque for bolts -2 and 4- → Chapter.
–  Adjust headlights → Electrical system; Rep. gr.94.

   

Removing and installing lock carrier > < Assembly overview - lock carrier