volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Gearbox mechanics,operation, construction,diff. > < Assembly overview - clutch
Removing and installing clutch
   
Removing and installing clutch
Special tools and workshop equipment required
t  Counterhold tool -3067-
t  Centring mandrel -3190 A-
t  Torque wrench -V.A.G 1331-
t  Grease for clutch plate splines -G 000 100-

Removing
l  Gearbox is removed.
   
–  Use counterhold tool -3067- to loosen bolts.
–  Loosen bolts in small steps and diagonally.
–  Remove pressure plate and clutch plate.
Installing
Install in the reverse order of removal, observing the following:
  Note
t  Pressure plate contact surface and clutch plate lining must make full contact with flywheel.
t  Tighten securing bolts diagonally and evenly to prevent damage to pressure plate centring hole and flywheel centring pins.
  V30-0378
l  Installation position of clutch plate: lettering faces „gearbox end“ or spring cage faces pressure plate.
–  Reverse position of counterhold tool -3067- when installing.
  A30-0144
Centring clutch plate
–  Tighten bolts in small steps diagonally in order not to damage centring holes of pressure plate and centring pins of flywheel. Torque setting: → Item.
–  Install gearbox.
  V30-0378

Gearbox mechanics,operation, construction,diff. > < Assembly overview - clutch