Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)04 · Clutch
04 · Transmission

Clutch pump

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Clutch command (1970 T. SPARK 16V) › Clutch pump
ClutchClutch pump

CLUTCH PUMP

Refer to the instructions for the 1929 TD engine.

CLUTCH PEDAL

Refer to the instructions for the 1929 TD engine.

CLUTCH CONTROL CYLINDER

REMOVAL/REFITTING

  • Remove the battery
  • Remove the relay from the battery support and set them to one side with their wirings to prevent them from hindering subsequent operations.
  1. Slacken the fastening screws, then remove the battery support after removing the rear cable support bracket from it.
Battery support with relays in the engine compartment
  • Using a suitable syringe, empty the brake-clutch fluid reservoir.

Move away the injection wiring to gain access to the clutch control cylinder.

  1. Slacken the two screws fastening the clutch control cylinder.
  2. Disconnect the fitting of the pump delivery pipe from the clutch control cylinder.
  3. Remove the clutch control cylinder.
Clutch control cylinder in position, with its fastening screws and delivery pipe fitting

17 ÷ 19 Nm
1.7 ÷ 1.9 kgm

13 ÷ 16 Nm
1.3 ÷ 1.6 kgm

DIS-ASSEMBLY/RE-ASSEMBLY

  1. Prise off the rubber boot and remove it together with the control prod.
  2. Remove the piston from the cylinder body with its seals.
  3. Remove the spring.
  4. Only if necessary, remove the air relief screws.
Exploded view of the clutch control cylinder

WARNING
Always change the gaskets when re-assembling.

CHECKS AND INSPECTIONS

  • Check the piston and the cylinder inner surface for scores or traces of rust and change the cylinder assembly if necessary.
  • Check that the spring is intact.
  • Check that the air relief hole is not clogged.

Parts & tools for this job For 1994 Alfa Romeo 145/146

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.