Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)03 · Engine
03 · Engine

Operation of the circuit

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Engine cooling system (Twin Spark 16V) › Operation of the circuit
EngineOperation of the circuit · page 1 of 2

OPERATION OF THE CIRCUIT

After cooling the engine, the fluid passes through the cylinder head to the thermostatising unit. From here, if its temperature is below 83 °C, it is withdrawn by the pump (1) via a longitudinal coolant fluid return manifold (11) on the lefthand side of the cylinder head. Conversely if the temperature exceeds this value, it is ducted by the opening of the thermostat towards the radiator (4). After cooling in the radiator, the fluid returns, again through the longitudinal manifold, to the pump which channels it into the engine. From the thermostatic cup the coolant fluid is also sent: - to warm the throttle body (8) from which it flows to the header tank (7) also relieving air from the system; - to the heater (6) of the climate control system and then return to the longitudinal manifold; - to the heat exchanger (12) for cooling the engine oil from which it is ducted directly into the longitudinal manifold for coolant fluid return to the pump. The header tank supplies the engine cooling system via a special connection hose to the longitudinal manifold.

WATER PUMP

The water pump is of the centrifugal type with blades. It is fastened to the cylinder head and operated through the timing gear belt, by the crankshaft. An O-Ring ensures tightness between the cylinder head and pump. The water pump operates constantly thereby ensuring the continuous circulation of the coolant fluid.

Water pump cross-section diagram showing pulley, impeller, pump casing, O-ring, and bearing
  1. Pulley
  2. Impeller
  3. Pump casing
  4. O-Ring
  5. Bearing

REMOVING/REFITTING (For engines without counter-rotating shafts)

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Drain the engine coolant fluid (see specific paragraph).
  • Slacken the screws and move aside the header tank without disconnecting the hoses.
Engine belt system diagram showing pulleys, belt tensioner, and auxiliary components drive belt guide
  1. Raise the car and working as illustrated on the belt tensioner, loosen the tension of the auxiliary components drive belt and remove it.
  2. Slacken the four fastening screws and remove the auxiliary components drive pulley.
  3. Slacken the fastening screw and remove the auxiliary components drive belt guide.
  • Slacken the lower screws fastening the timing gear drive belt guard.
Timing gear drive belt guard removal diagram showing the guard and its mounting screws
  1. Lower the car, slacken the remaining screws and remove the timing gear drive belt guard.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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