Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Vehicle characteristics and maintenance03 Engine – mechanical (Twin Spark)04 Fuel system (Twin Spark)05 Ignition, starting and charging (Twin Spark)06 Engine cooling (Twin Spark)07 Engine – mechanical (V6)08 Fuel system (V6)09 Ignition, starting and charging (V6)10 Engine cooling (V6)11 Electrical diagnosis – introduction and wiring diagram guide12 Electrical 01 – Power supply13 Electrical 02 – Fusebox14 Electrical 03 – Location of grounds15 Electrical 04 – Sidelights16 Electrical 05 – Main and dipped beam headlights17 Electrical 06 – Headlight alignment adjustment18 Electrical 07 – Rear and front fog lamps19 Electrical 08 – Direction indicators and hazard warning lights20 Electrical 09 – Stop lights21 Electrical 10 – Reversing lights22 Electrical 11 – Day lights23 Electrical 11A – Dim-dip device24 Electrical 12 – Interior lighting25 Electrical 13 – Instrument panel26 Electrical 14 – Check panel27 Electrical 15 – Provision for radio28 Electrical 15A – Radio system29 Electrical 16 – Cigar lighter30 Electrical 17 – Horns31 Electrical 18 – Windscreen wipers and washers, headlight washers32 Electrical 19 – Heated rear window and heated door mirrors33 Electrical 20 – Boot release control34 Electrical 21 – Door locking system35 Electrical 21A – Remote control door locking36 Electrical 21B – Anti-theft device37 Electrical 22 – Front power windows38 Electrical 22A – Front power windows (one-touch version)39 Electrical 23 – Rear power windows40 Electrical 24 – Adjustable heated seats41 Electrical 25 – Sunroof42 Electrical 26 – Heating, ventilation and air conditioning43 Electrical 27 – Starting and charging44 Electrical 28 – Engine cooling fan45 Electrical 29 – Motronic ignition and injection46 Electrical 29A – Alfa Romeo CODE immobiliser47 Electrical 30 – ABS48 Electrical 31 – Controlled damping suspension49 Electrical diagnosis – components key50 Clutch51 Gearbox and differential52 Axle shafts53 Front suspension54 Brakes55 Steering56 Rear suspension57 Wheels and tyres58 Electrical system59 Instrument panel and electronic instruments60 Bodywork61 Doors62 Boot and bonnet63 Interior trim64 External trim65 Heating and ventilation
Alfa Romeo 155 Factory Service Manual (1992-1998)60 · Bodywork
60 · Body & interior

Prevention of work accidents

Make
Alfa Romeo
Model
155 Factory Service Manual
Year
1992–1998
Section
Indications for operators › Prevention of work accidents
BodyworkPrevention of work accidents

PREVENTION OF WORK ACCIDENTS

  1. Protective clothing.
    • Depending on the nature of the work to be carried out ensure that adequate protective glasses, ear protectors and dust masks are worn. As a general rule work clothes, safety shoes and cap should be worn while working.
    Illustration showing a person wearing various protective items: cap, ear protectors, welding gloves, gloves, safety shoes, protective shield, dust mask, and protective glasses.
    1. Cap
    2. Ear protectors
    3. Welding gloves
    4. Gloves
    5. Safety shoes
    6. Protective shield
    7. Work clothes
    8. Dust mask
    9. Protective glasses
  2. Safety supports.
    • After the vehicle has been raised ensure that safety supports are adequately positioned. Refer to "LIFTING AND TOWING POINTS" for the location of bearing points.
  3. Imflammable materials.
    • Ensure that the negative lead is disconnected from the battery before undertaking repairs.
    • If welding has to be carried out near the fuel tank, remove it and plug the filler neck.
    • Plug the open ends of the fuel and brake fluid hoses when they are disconnected.
    • Remove the electronic control unit before carrying out electric welding on the vehicle.
Illustration showing a person working on a vehicle's bodywork, using a tool to straighten or repair a panel.
  1. Work environment.
    • To guarantee the safety of the operators the work environment should be well ventilated and lighted.
    • As paints and sealants produce toxic gasses when heated it is advisable to use pneumatic chisels or saws instead of oxyhydrogen flame to cut and remove damaged metal sheets.
    • To remove paint from the metal sheet, a belt-sander or rotating brush should be used.
  2. Vehicle bodywork straightener.
    • Ensure that the straightener is used in strict accordance with the procedures given in the Manufacturer's Instruction Manual. During straightening of the damaged part never stand in front of the straightener in the direction of the tension load.
    Illustration showing a person standing to the side of a vehicle, observing a chain and hook mechanism attached to the vehicle's bodywork, with an arrow indicating the direction of force.

    CAUTION: Never stand in front of the straightener.

Parts & tools for this job For 1992 Alfa Romeo 155

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