Welding and finishing the sheet metal
- Make
- Alfa Romeo
- Model
- 155 Factory Service Manual
- Year
- 1992–1998
- Section
- Positioning › Welding and finishing the sheet metal
BodyworkWelding and finishing the sheet metal
- Position the pillar as indicated in the illustration and secure and mate the edges.
- Check parallelism, gaps and angles (this necessitates the installation of the mobile components which were previously removed along with the gas-kets and parts which, when installed, will make it possible to check the success of the operations) - (see: FRONT DOORS - REAR DOORS).
- Using a jig saw trim the sheet metal removing the excess parts as indicated in the illustration without damaging the underlying parts of the door sill.
Welding and finishing the sheet metal
- Carry out seam welding using a MIG welder.
- Using a spot welder, operate as indicated in the illustration.
- Using an abrasive grinding machine remove and level the residues left by welding.
- Clean the welding areas with a rotating brush.
Parts & tools for this job For 1992 Alfa Romeo 155
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Alfa Romeo touch up paint
- PARTPanel clip assortmentSearch: Alfa Romeo panel clips assortment
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