Preparation
- Make
- Alfa Romeo
- Model
- 155 Factory Service Manual
- Year
- 1992–1998
- Section
- Preparation › Preparation
BodyworkPreparation
Preparation
- Operating on a bench, cut the new pillar with a jig saw remembering to leave enough marin for overlapping.
- Using a rotating brush clean the perimeter of the pillar and the welding areas.
- Spread Type B electroweldable protection on the spot welding areas.
- Spread Type A electroweldable paste on the areas indicated in the illustration.
Positioning
- Position the pillar as shown in the illustration and secure and mate the edges.
- Check parallelism, gaps and angles (this necessitates the installation of the mobile components which were previously removed along with the gas-kets and parts which, when installed, will make it possible to check the success of the operations) - (see: GR. 55 - REAR DOORS).
- Using a circular saw trim the metal sheet and remove the excess parts indicated in the illustration, without damaging the underlying parts.
- Using a jig saw, trim the metal sheets and remove the excess parts as indicated in the illustration without damaging the underlying parts.
Parts & tools for this job For 1992 Alfa Romeo 155
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Alfa Romeo 155
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.