Positioning

Positioning

1. Correctly position the cross-member and overlap on vehicle as illustrated.
2. Using the front windscreen as a reference point check the alignment of the window seating.

• Secure the components to be welded and mate the edges.
• Using a jig saw remove the excess parts without damaging the underlying components.

Welding and finishing of the sheet metal

1. Seam weld with a MIG welder.
2. Using a spot welder operate as indicated in the illustration.

• Using an abrasive grinder, remove and smooth the welding residues.
• Using a rotating brush, clean the welded areas.