Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Vehicle characteristics and maintenance03 Engine – mechanical (Twin Spark)04 Fuel system (Twin Spark)05 Ignition, starting and charging (Twin Spark)06 Engine cooling (Twin Spark)07 Engine – mechanical (V6)08 Fuel system (V6)09 Ignition, starting and charging (V6)10 Engine cooling (V6)11 Electrical diagnosis – introduction and wiring diagram guide12 Electrical 01 – Power supply13 Electrical 02 – Fusebox14 Electrical 03 – Location of grounds15 Electrical 04 – Sidelights16 Electrical 05 – Main and dipped beam headlights17 Electrical 06 – Headlight alignment adjustment18 Electrical 07 – Rear and front fog lamps19 Electrical 08 – Direction indicators and hazard warning lights20 Electrical 09 – Stop lights21 Electrical 10 – Reversing lights22 Electrical 11 – Day lights23 Electrical 11A – Dim-dip device24 Electrical 12 – Interior lighting25 Electrical 13 – Instrument panel26 Electrical 14 – Check panel27 Electrical 15 – Provision for radio28 Electrical 15A – Radio system29 Electrical 16 – Cigar lighter30 Electrical 17 – Horns31 Electrical 18 – Windscreen wipers and washers, headlight washers32 Electrical 19 – Heated rear window and heated door mirrors33 Electrical 20 – Boot release control34 Electrical 21 – Door locking system35 Electrical 21A – Remote control door locking36 Electrical 21B – Anti-theft device37 Electrical 22 – Front power windows38 Electrical 22A – Front power windows (one-touch version)39 Electrical 23 – Rear power windows40 Electrical 24 – Adjustable heated seats41 Electrical 25 – Sunroof42 Electrical 26 – Heating, ventilation and air conditioning43 Electrical 27 – Starting and charging44 Electrical 28 – Engine cooling fan45 Electrical 29 – Motronic ignition and injection46 Electrical 29A – Alfa Romeo CODE immobiliser47 Electrical 30 – ABS48 Electrical 31 – Controlled damping suspension49 Electrical diagnosis – components key50 Clutch51 Gearbox and differential52 Axle shafts53 Front suspension54 Brakes55 Steering56 Rear suspension57 Wheels and tyres58 Electrical system59 Instrument panel and electronic instruments60 Bodywork61 Doors62 Boot and bonnet63 Interior trim64 External trim65 Heating and ventilation
Alfa Romeo 155 Factory Service Manual (1992-1998)06 · Engine cooling (Twin Spark)
06 · Engine

Chieks and inspections

Make
Alfa Romeo
Model
155 Factory Service Manual
Year
1992–1998
Section
Checks and inspections › Chieks and inspections
Engine cooling (Twin Spark)Chieks and inspections · page 1 of 2

CHIEKS AND INSPECTIONS

  • Check that the pump body and impeller are in good condition and that there are no signs of oxidation or corrosion.
  • Check that the axial clearance "Ga" of the water pump shaft is within the prescribed limits.
  • Check that the clearance "Gr" between rotor and pump body is within the specified limits.
Water pump cross-section showing Ga = 1 ± 0.15 mm and Gr = 0.8 ÷ 1 mm
  1. Aeration hole
  2. Impeller
  3. Bearing
  4. Pump body
  5. Drainage hole
  • Check that the front gasket of the pump is in good condition and without leaks.
    NOTE: small leaks from the drainage hole of the pump are normal;
  • check that the bearing does not show signs of wearing on the races and balis.

If any of these defects are detected, replace the entire pump.

THERMOSTAT UNIT

The thermostat unit is installed on the rear side of the cylinder heads.
It ensures that the engine does not exceed the optimal temperature. Until the temperature of the coolant reaches 87 ± 2°C, the thermostat valve deviates the liquid directly to the pump: at temperatures above this value the opening of the thermostat valve conveys the liquid to the radiator.
The thermostat is provided with a sensor (NTC) which measures the temperature of the coolant and sends it to the Motronic control unit.

REMOVAL/REFITTING

  • Remove the negative cable from the battery.
  1. Disconnect the electrical connection from the engine coolant temperature sensor (NTC).
Engine bay showing NTC sensor disconnection

Parts & tools for this job For 1992 Alfa Romeo 155

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.