Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 156 Factory Service Manual (1997-2002)01 · General data and specifications
01 · General

Special equipment

Make
Alfa Romeo
Model
156 Factory Service Manual
Year
1997–2002
Section
Operation data › Special equipment
General data and specificationsSpecial equipment

Special equipment

05 Diagnosis

ToolDescriptionOperationFunctionValidity
1860955000Gauge0510C101.8 TS, 2.0 TS, 1.6 TS
Check fuel supply pressure1.8 TS, 2.0 TS, 1.6 TS
Fuel pressure test1.8 TS, 2.0 TS, 1.6 TS
Fuel system pressure test1.8 TS, 2.0 TS, 1.6 TS
1860955001Connectors kit0510C101.8 TS, 2.0 TS, 1.6 TS
1860955003Connectors kit0510C101.8 TS, 2.0 TS, 1.6 TS
Fuel system pressure test1.8 TS, 2.0 TS, 1.6 TS
1860969000Union pipe0510C201.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
Engine lubrication system pressure test1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1870683000Dummy injector0510A10Cylinder compression test1.9 JTD, 2.4 JTD
1870684000Rapid clutch fitting0510C101.8 TS, 2.0 TS, 1.6 TS
Check fuel supply pressure1.8 TS, 2.0 TS, 1.6 TS
Release fuel system pressure1.8 TS, 2.0 TS, 1.6 TS

10 Engine unit

ToolDescriptionOperationFunctionValidity
1806365000MPX 97 switch1056B81Interface between Examiner and diagnostic socket1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1068A14Interface between Examiner and diagnostic socket2.5 V6 24v
1068A15Accelerator pedal potentiometer adjustment2.5 V6 24v
1068A18Interface between Examiner and diagnostic socket2.0 TS
1068A50Interface between Examiner and diagnostic socket2.5 V6 24v
1068A52Interface between Examiner and diagnostic socket2.0 TS
1820011000Valve mount1016E10Valve disassembly/reassembly1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve disassembly/reassembly2.5 V6 24v
1820012000Mount1016E10Cylinder head overhaul1.8 TS, 2.0 TS, 1.9 JTD, 2.4 JTD, 1.6 TS
1016E22Cylinder head overhaul2.5 V6 24v
1036B14Cylinder head overhaul1.9 JTD, 2.4 JTD
1036C14Cylinder head overhaul1.6 TS, 1.8 TS, 2.0 TS
1820049000Special nut1016E10Valve disassembly/reassembly1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve disassembly/reassembly2.5 V6 24v
1820050000Mount1016E22Cylinder head overhaul2.5 V6 24v
1036E20Overhauling cylinder head2.5 V6 24v
1820124000Centring1004D10Clutch disc and rack assembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1820145000Links1004D40Engine positioning on overhaul bench1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
Fitting engine on overhaul stand1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1820225000Crossmember1004B12Engine removal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1004B24Removing-refitting power unit2.0 TS
1820253000Comparater mount1004E20Cylinder head projection1.9 JTD, 2.4 JTD
1820257000Mount1016E10Valve disassembly/reassembly1.9 JTD, 2.4 JTD
1820258000Mount1016E10Cylinder head overhaul1.8 TS, 2.0 TS, 1.9 JTD, 2.4 JTD, 1.6 TS
1036B14Cylinder head overhaul1.9 JTD, 2.4 JTD
1036C14Cylinder head overhaul1.6 TS, 1.8 TS, 2.0 TS
1820262000Lever1016E10Reduce tappet clearance1.9 JTD, 2.4 JTD
1036H18Reduce tappet clearance1.9 JTD, 2.4 JTD
1820267000Shim1016E10Valve disassembly/reassembly1.8 TS, 2.0 TS, 1.9 JTD, 2.4 JTD, 1.6 TS
1036B14Valve disassembly/reassembly1.9 JTD, 2.4 JTD
1036C14Valve disassembly/reassembly1.6 TS, 1.8 TS, 2.0 TS
1820277000Goniometer1004E20Cylinder head screw angle torque2.0 TS, 1.6 TS, 1.8 TS
1016C10Angular tightening of cylinder head bolts1.6 TS, 1.8 TS, 2.0 TS
1820279000Liner holder1004E10Keep cylinder barrels in their seats2.5 V6 24v
1004E20Keep cylinder barrels in their seats2.5 V6 24v
1016D14Keep the cylinder liners/bores in their seats2.5 V6 24v
1016D21Keep cylinder barrels in their seats2.5 V6 24v
1016D25Keep cylinder barrels in their seats2.5 V6 24v
1028H34Keep cylinder barrels in their seats2.5 V6 24v
1820286000Countertorque1004E20Counter-rotating shaft drive pulley screw torquing2.0 TS
Loosen/tighten counter-balance shaft pullies fixing bolt2.0 TS
1020E16Counter-rotating shaft drive pulley screw torquing2.0 TS
1092E26Counter-rotating shaft drive pulley screw torquing2.0 TS
1820503000Comparator mount1016E10Cylinder head valve embedding measurement1.9 JTD, 2.4 JTD
1820581000Crossmember1004B26Power unit support2.5 V6 24v
1020D16Power unit support1.9 JTD
1820618000Flange1004E20Crankshaft revolution1.8 TS, 1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS, 2.5 V6 24v
1024A10Crankshaft revolution1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1028H14Crankshaft revolution1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1028H34Crankshaft revolution2.5 V6 24v
1032B14Crankshaft revolution2.0 TS, 1.6 TS, 1.8 TS
1820619000Taker-in1004E20Crankshaft rear oil seal centring1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1020D30Oil seal cover - flywheel side1.9 JTD, 2.4 JTD
1020D362.0 TS
1020D40Oil seal cover - flywheel side1.6 TS, 1.8 TS, 2.0 TS
1024A10Crankshaft rear oil seal centring1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1820623000SUPPORT ASSEMBLIES1004B12Engine removal1.9 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Removing/refitting engine group1.9 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1004B24Removing-refitting power unit2.0 TS
1820624000Countertorque1004E20Flywheel retainer1.8 TS, 1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS, 2.5 V6 24v
1012B40Flywheel retainer2.4 JTD
1020D17Flywheel retainer1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS, 2.5 V6 24v
1024A10Flywheel retainer1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1024B11Flywheel lock2.0 TS
1024B22Flywheel retainer1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1820626000Extractor1004E20Thrust bearing fork pin inner slip prevention bush removal2.0 TS, 2.4 JTD
1012B40Thrust bearing fork pin inner slip prevention bush removal2.4 JTD
1820630000Countertorque1020D10Flywheel retainer1.6 TS, 1.8 TS, 2.0 TS
1032B14Flywheel retainer2.4 JTD
1032B44Flywheel retainer1.9 JTD, 2.4 JTD
1032B47Flywheel retainer1.9 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1092A12Flywheel retainer1.9 JTD, 2.4 JTD
1092G15Flywheel lock2.4 JTD
1820636000Pliers1004E10Disconnect high voltage leads from spark plugs1.8 TS, 2.0 TS, 1.6 TS
1020D17Disconnect high voltage leads from spark plugs2.0 TS, 1.6 TS, 1.8 TS
1020E16Disconnect high voltage leads from spark plugs2.0 TS
1088C20Disconnect high voltage leads from spark plugs2.0 TS, 1.6 TS, 1.8 TS
1821006001Lever1004E20Rear main bearing cap removal2.5 V6 24v
1020D50Removal of rear main bearing cap2.5 V6 24v
1024A10Rear main bearing cap removal2.5 V6 24v
1821006002Extractor1004E20Rear main bearing cap removal2.5 V6 24v
1020D50Removal of rear main bearing cap2.5 V6 24v
1024A10Rear main bearing cap removal2.5 V6 24v
1821058000Lever1016E10Valve disassembly/reassembly1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve disassembly/reassembly2.5 V6 24v
1821124000Mount1016E10Valve disassembly/reassembly1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve disassembly/reassembly2.5 V6 24v
1821150000Taker-in1004E20Insertion of crankshaft rear oil seal2.5 V6 24v
1020D40Crankshaft rear oil seal ring taker-in2.5 V6 24v
Fitting crankshaft rear oil seal2.5 V6 24v
1020D50Fitting crankshaft rear oil seal2.5 V6 24v
1024A10Insertion of crankshaft rear oil seal2.5 V6 24v
1821167000Key1040A70Undo/tighten ring nut securing immersed pump assembly complete with fuel gauge sender unit2.4 JTD
Undo/tighten the fuel pump ring nut2.4 JTD
1821169000Extractor1004B12Oscillating arm pin1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Upper wishbone front suspension riser1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1004B24Extracting front suspension damper for upper track control arm2.0 TS
Extracting upper front track control arm bearing from steering knuckle2.0 TS
1004B26Disconnect the power assisted steering box rods from the wheel steering knuckles2.5 V6 24v
Disconnect upper track control arm from wheel steering knuckle2.5 V6 24v
1060E40Higher oscillating arm pin removal from wheel upright1.9 JTD
Steering tie rod removal from wheel upright1.9 JTD
1821176000Extractor1016E10Valve guide removal1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve guide removal2.5 V6 24v
1821178000Taker-in1016E10Valve guide oil seal1.9 JTD, 2.4 JTD
1821205000Rack1016E10Valve disassembly/reassembly1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve disassembly/reassembly2.5 V6 24v
1821206000Taker-in1016E10Valve guide oil seal1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve guide oil seal2.5 V6 24v
1821207000Taker-in1016E22Valve guide insert2.5 V6 24v
1821208000Extractor1016E10Valve guide oil seal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1016E22Valve guide oil seal2.5 V6 24v
1821215000Extractor1004D10Anti-torque1.9 JTD, 2.4 JTD, 2.5 V6 24v
Clutch thrust bearing bush1.9 JTD, 2.4 JTD, 2.5 V6 24v
1821228000Taker-in1016E10Camshaft front oil seal insert - exhaust side1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1036B14Camshaft front oil seal insert - exhaust side1.9 JTD, 2.4 JTD
1036C10Camshaft front oil seal insert - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Fitting camshaft front oil seals1.6 TS, 1.8 TS, 2.0 TS
Fitting inlet side camshaft front oil seal1.6 TS, 1.8 TS, 2.0 TS
1036C14Camshaft front oil seal insert - exhaust side1.6 TS, 1.8 TS, 2.0 TS
1036C30Camshaft front oil seal insert - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Camshaft front oil seal insert - intake side1.6 TS, 1.8 TS, 2.0 TS
Fitting camshaft front oil seals1.6 TS, 1.8 TS, 2.0 TS
1821247000Taker-in1004E20Counter-rotating shaft front bearing insert2.0 TS, 2.4 JTD
Counter-rotating shaft rear bearing insert2.0 TS, 2.4 JTD
Counter-rotating shaft rear cap insert2.0 TS, 2.4 JTD
Fitting counter-balance shaft front oil seals2.0 TS, 2.4 JTD
1012B40Counter-rotating shaft rear cap insert2.4 JTD
1020D10Crankshaft front oil seal insert1.6 TS, 1.8 TS, 2.0 TS
1020D17Crankshaft front oil seal insert1.9 JTD, 2.0 TS, 1.6 TS, 1.8 TS
1020D18Crankshaft front oil seal insert1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Fitting crankshaft front cover oil seal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1020E10Insertion of reverse rotating shaft oil seal cover2.0 TS
1020E16Crankshaft front oil seal insert2.0 TS
1036B36Camshaft front oil seal1.9 JTD, 2.4 JTD
Fitting camshaft front oil seal1.9 JTD, 2.4 JTD
1084B18Crankshaft front oil seal insert1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1821251000Taker-in1020E20Fitting counter-balance shaft front oil seals2.0 TS
Insertion of oil seal on reverse rotating shaft front covers2.0 TS
1036C101.6 TS, 1.8 TS, 2.0 TS
Fitting inlet side camshaft front oil seal1.6 TS, 1.8 TS, 2.0 TS
1821252000Taker-in1016E10Camshaft front oil seal insert - intake side1.6 TS, 1.8 TS, 2.0 TS
1036C14Camshaft front oil seal insert - intake side1.6 TS, 1.8 TS, 2.0 TS
1036C30Camshaft front oil seal insert - intake side1.6 TS, 1.8 TS, 2.0 TS
1821254000Taker-in1016E10Valve guide insert1.6 TS, 1.8 TS, 2.0 TS
1822135000Wrench1040A70Loosen/tighten ring nut fixing immersed pump assembly complete with fuel gauge1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
Submerged pump and level gauge control securing nut screw1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
Tools for removing fuel pump stop ring nut1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1822138000Wrench1060E30Pressure pump drive pulley nut torque extension1.9 JTD, 2.4 JTD
1822144000Wrench1004E10Crankcase sump front and rear screws1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1004E20Crankcase sump front and rear screws1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
Loosen/tighten crankcase sump side bolts1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1020A20Crankcase sump front and rear screws1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten crankcase sump side bolts1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Unscrew/Tighten sump front and rear screws1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1020D10Crankcase sump front and rear screws1.6 TS, 1.8 TS, 2.0 TS
1020D17Crankcase front and rear screws1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
Loosen/tighten crankcase sump side bolts1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1028H14Crankcase sump front and rear screws1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1822145000Wrench1004E10Crankcase sump side screws1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
Loosen/tighten crankcase sump front/rear bolts1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
Loosen/tighten crankcase sump side bolts1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1004E20Crankcase sump side screws1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
Loosen/tighten crankcase sump front/rear bolts1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1020A20Crankcase sump side screws1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten crankcase sump front/rear bolts1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Unscrew/Tighten sump side screws1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1020D10Crankcase sump side screws1.6 TS, 1.8 TS, 2.0 TS
1020D17Crankcase sump side screws1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
Loosen/tighten crankcase sump front/rear bolts1.9 JTD, 2.0 TS, 2.4 JTD, 1.6 TS, 1.8 TS
1028H14Crankcase sump side screws1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1822146000Anti-torque1004E20Unscrew/tighten crankshaft control pulley screws2.0 TS, 1.6 TS, 1.8 TS, 2.5 V6 24v
1016D14Loosen/tighten the camshaft drive pulley fixing bolts2.5 V6 24v
1016D21Unscrew/tighten crankshaft control pulley screws2.5 V6 24v
1016D25Unscrew/tighten crankshaft control pulley screws2.5 V6 24v
1016E10Camshaft drive toothed pulley - exhaust side1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolt fixing exhaust side camshaft drive pulley1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1016E22Unscrew/tighten crankshaft control pulley screws2.5 V6 24v
1020D17Loosen/tighten bolt fixing exhaust side timing driven pulley2.0 TS, 1.6 TS, 1.8 TS, 2.5 V6 24v
Unscrew/tighten crankshaft control pulley screws2.0 TS, 1.6 TS, 1.8 TS, 2.5 V6 24v
1020E16Camshaft drive pulley screw loosen/torque - exhaust side2.0 TS
1024A10Undo/tighten camshaft pulley bolts2.5 V6 24v
1032B14Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1032B52Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolt fixing exhaust side timing driven pulley1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolts fixing timing driven pullies1.6 TS, 1.8 TS, 2.0 TS
1032B55Key for timing pulley rotation2.5 V6 24v
1032B59Camshaft drive pulley screw loosen/torque - exhaust side2.5 V6 24v
1032B61Driven toothed wheel1.9 JTD, 2.4 JTD
1036B14Driven toothed wheel1.9 JTD, 2.4 JTD
1036C101.6 TS, 1.8 TS, 2.0 TS
1036C14Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
1036C30Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolt fixing exhaust side timing driven pulley1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolts fixing timing belt driven pullies1.6 TS, 1.8 TS, 2.0 TS
1088C12Driven toothed wheel1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1088C20Unscrew/tighten crankshaft control pulley screws Camshaft drive toothed pulley screw loosen/torque1.9 JTD, 2.4 JTD, 2.0 TS, 1.6 TS, 1.8 TS, 2.5 V6 24v
1822147000Wrench1036C40Timing variator removal from camshaft -intake side1.6 TS, 1.8 TS, 2.0 TS
1822149000Wrench1004E20Timing belt take-up1.8 TS, 1.6 TS, 2.0 TS, 1.6 TS, 1.8 TS
1020D17Timing belt take-up2.0 TS, 1.6 TS, 1.8 TS
1020E16Timing belt take-up2.0 TS
1032B14Timing belt take-up1.6 TS, 1.8 TS, 2.0 TS
1088C20Timing belt take-up2.0 TS, 1.6 TS, 1.8 TS, 1.6 TS, 2.0 TS
1822150000Extention for dynamometric key1032B14Tightening camshaft drive pulley bolts2.5 V6 24v
1822154000Wrench1004E20Counter-rotating shaft drive belt take-up2.0 TS
1020D17Counter-rotating shaft drive belt take-up2.0 TS
1020E16Counter-rotating shaft drive belt take-up2.0 TS
1088C20Counter-rotating shaft drive belt take-up2.0 TS
1092E10Counter-rotating shaft drive belt take-up2.0 TS
1822155000Countertorque1004E20Camshaft drive toothed pulley screw loosen/torque - intake side2.0 TS, 1.6 TS, 1.8 TS
1016E10Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten the bolt fixing the inlet side camshaft drive pulley1.6 TS, 1.8 TS, 2.0 TS
1020D17Camshaft drive toothed pulley screw loosen/torque - intake side2.0 TS, 1.6 TS, 1.8 TS
Loosen/tighten bolt fixing inlet side camshaft driven pulley2.0 TS, 1.6 TS, 1.8 TS
1020E16Camshaft drive toothed pulley screw loosen/torque - intake side2.0 TS
1032B14Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
Unscrew/ tighten toothed shaft and camshaft controls intake side1.6 TS, 1.8 TS, 2.0 TS
1032B52Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolts fixing inlet side camshaft driven pulley1.6 TS, 1.8 TS, 2.0 TS
1036C10Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
1036C14Camshaft drive toothed pulley - intake side1.6 TS, 1.8 TS, 2.0 TS
Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
1036C30Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolts fixing inlet side camshaft driven pulley1.6 TS, 1.8 TS, 2.0 TS
1088C12Camshaft drive toothed pulley screw loosen/torque - intake side1.6 TS, 1.8 TS, 2.0 TS
1088C20Camshaft drive toothed pulley - intake side2.0 TS, 1.6 TS, 1.8 TS
Camshaft drive toothed pulley screw loosen/torque - intake side2.0 TS, 1.6 TS, 1.8 TS
1822156000Countertorque1004E20Camshaft drive toothed pulley screw loosen/torque - exhaust side2.0 TS, 1.6 TS, 1.8 TS
1016E10Camshaft drive toothed pulley - exhaust side1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolt fixing exhaust side camshaft drive pulley1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1020D17Camshaft drive toothed pulley screw loosen/torque - exhaust side2.0 TS, 1.6 TS, 1.8 TS
Loosen/tighten bolt fixing exhaust side timing driven pulley2.0 TS, 1.6 TS, 1.8 TS
1020E16Camshaft drive toothed pulley screw loosen/torque - exhaust side2.0 TS
1032B14Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
1032B52Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolt fixing exhaust side timing driven pulley1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolts fixing timing driven pullies1.6 TS, 1.8 TS, 2.0 TS
1032B61Driven toothed wheel1.9 JTD, 2.4 JTD
1036B14Driven toothed wheel1.9 JTD, 2.4 JTD
1036C10Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
1036C14Camshaft drive toothed pulley - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
1036C30Camshaft drive toothed pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolt fixing exhaust side timing driven pulley1.6 TS, 1.8 TS, 2.0 TS
Loosen/tighten bolts fixing timing belt driven pullies1.6 TS, 1.8 TS, 2.0 TS
1088C12Camshaft drive pulley screw loosen/torque - exhaust side1.6 TS, 1.8 TS, 2.0 TS
1088C20Camshaft drive pulley screw loosen/torque - exhaust side1.9 JTD, 2.4 JTD, 2.0 TS, 1.6 TS, 1.8 TS
1823015000Blade1040A702.4 JTD
1825003000Comparator mount1004E20Cylinder barrel projection survey from block surface2.5 V6 24v
1028H34Cylinder barrel projection survey from block surface2.5 V6 24v
1825013000Extension1004E20Check T.D.C1.8 TS, 2.0 TS, 1.6 TS, 2.5 V6 24v
TDC check1.8 TS, 2.0 TS, 1.6 TS, 2.5 V6 24v
1016D14Check T.D.C.2.5 V6 24v
1020D17TDC check1.8 TS, 2.0 TS, 1.6 TS, 1.6 TS, 1.8 TS, 2.5 V6 24v
1020E16TDC check2.0 TS
1024A10Checking T.D.C.2.5 V6 24v
1032B14TDC check1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
1088C20TDC check1.8 TS, 2.0 TS, 1.6 TS, 1.6 TS, 1.8 TS, 2.5 V6 24v
1825040000Template1004E20Engine timing2.5 V6 24v
1016D14Engine timing2.5 V6 24v
1020D17Engine timing2.5 V6 24v
1024A10Engine timing2.5 V6 24v
1032B14Engine timing2.5 V6 24v
1088C20Engine timing2.5 V6 24v
1825041000Template1004E20Engine timing1.8 TS, 2.0 TS
1020D17Engine timing1.8 TS, 2.0 TS
1020E16Engine timing2.0 TS
1032B14Engine timing1.8 TS, 2.0 TS
1088C20Engine timing1.8 TS, 2.0 TS, 1.6 TS
1825042000Template1004E20Engine timing1.6 TS
1020D17Engine timing1.6 TS
1032B14Engine timing1.6 TS
1088C20Engine timing1.6 TS
1840206001Ram1004E20Counter-rotating shaft front bearing removal2.0 TS, 2.4 JTD
1012B40Counter-rotating shaft front bearing removal2.4 JTD
1860724001Lever1016E10Keeping tappets down1.9 JTD, 2.4 JTD
1036H181.9 JTD, 2.4 JTD
Keep tappet lowered1.9 JTD, 2.4 JTD
Keeping tappets down1.9 JTD, 2.4 JTD
1860771000Anti-torque1004D20Flywheel lock2.5 V6 24v
1024B20Flywheel lock2.5 V6 24v
1860814001Clamp1016E10Valve guide oil seal1.9 JTD, 2.4 JTD
1860815000Flange1004E20Crankshaft revolution2.5 V6 24v
1860821001Extractor/Taker-in1028H58Connecting rod small end bush insert1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Extracting small end bush1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Extracting/fitting small end bush1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1860846000Countertorque1020D17Flywheel retainer2.5 V6 24v
1860860000Crossmember1004B26R.R. power unit2.5 V6 24v
1860905000Template1004E20Engine timing1.9 JTD, 2.4 JTD
1020D17Engine timing1.9 JTD, 2.4 JTD
1032B141.9 JTD, 2.4 JTD
Engine timing1.9 JTD, 2.4 JTD
Positioning T.D.C. at cylinder no. 11.9 JTD, 2.4 JTD
1032B16Positioning T.D.C. at cylinder no. 11.9 JTD, 2.4 JTD
1860905010Calibrated screw1032B14Engine timing1.9 JTD, 2.4 JTD
1032B161.9 JTD, 2.4 JTD
1860910001Adapter1004B12For timing side engine bearing2.5 V6 24v
1004B26R.R. power unit2.5 V6 24v
1860910002Adapters1004B12Engine removal2.4 JTD
1860942000Goniometer1004E20Angle tightening of main bearing cap nuts1.9 JTD, 2.4 JTD, 2.5 V6 24v
Connecting rod cap screw angle torque1.9 JTD, 2.4 JTD, 2.5 V6 24v
Connecting rod caps angular tightening1.9 JTD, 2.4 JTD, 2.5 V6 24v
Cylinder head screw angle torque1.9 JTD, 2.4 JTD, 2.5 V6 24v
Main bearing cap angle torque1.9 JTD, 2.4 JTD, 2.5 V6 24v
Main bearing caps angular tightening1.9 JTD, 2.4 JTD, 2.5 V6 24v
Tightening connecting rod cap bolts to torque plus angle1.9 JTD, 2.4 JTD, 2.5 V6 24v
Tightening main journal/crankpin caps1.9 JTD, 2.4 JTD, 2.5 V6 24v
Tightiening cylinder head to cylinder block/crankcase bolts1.9 JTD, 2.4 JTD, 2.5 V6 24v
1016C10Angular tightening of cylinder head bolts1.9 JTD, 2.4 JTD
Tighten cylinder head bolts to torque plus angle1.9 JTD, 2.4 JTD
Tightening cylinder head bolts1.9 JTD, 2.4 JTD
Tightening single cylinder head fixing bolts1.9 JTD, 2.4 JTD
Torque wrench for head bolts angular tightenings1.9 JTD, 2.4 JTD
1016D14Angle tightening of cylinder head nuts2.5 V6 24v
1016D21Goniometer for nut head angular gripping2.5 V6 24v
1016D25Angle tightening of right cylinder head nuts2.5 V6 24v
1020D50Angle tightening of main bearing cap nuts2.5 V6 24v
1024A10Angular tightening of cylinder head bolts1.9 JTD, 2.4 JTD, 2.5 V6 24v
Main bearing cap angle torque1.9 JTD, 2.4 JTD, 2.5 V6 24v
Tightening cylinder head bolts1.9 JTD, 2.4 JTD, 2.5 V6 24v
Tightening main journal/crankpin caps1.9 JTD, 2.4 JTD, 2.5 V6 24v
1028H14Connecting rod cap screw angle torque1.9 JTD, 2.4 JTD
Tightening main journal/crankpin caps1.9 JTD, 2.4 JTD
1860948000Fitting tool1016E22Insertion of camshaft front oil seals2.5 V6 24v
1036E542.5 V6 24v
1036E582.5 V6 24v
1860949000Taker-in1004E20Crankshaft front oil seal insert2.5 V6 24v
1020D10Crankshaft front oil seal taker-in2.5 V6 24v
1020D182.5 V6 24v
1084B23Fitting of crankshaft front oil seal2.5 V6 24v
1860950000Tightener1004E20Timing belt take-up2.5 V6 24v
1016D14Tensioning timing belt2.5 V6 24v
1020D17Timing belt take-up2.5 V6 24v
1024A10Tensioning timing belt2.5 V6 24v
1032B14Timing belt take-up2.5 V6 24v
1088C20Timing belt take-up2.5 V6 24v
18609520001036E20Overhauling cylinder head2.5 V6 24v
Overhauling cylinder head2.5 V6 24v
1860954000Timing pulley extractor1016E22Camshaft control pulley removal2.5 V6 24v
1860954001Extractor1004E20Oil pump chain control removal from oil pump shaft2.5 V6 24v
1016D21Camshaft control pulley removal2.5 V6 24v
1016D25Camshaft control pulley removal2.5 V6 24v
1020D17Oil pump chain control removal from oil pump shaft2.5 V6 24v
1024A10Removing engine oil pump chain drive2.5 V6 24v
1032B55Camshaft control pulley removal2.5 V6 24v
1032B59Camshaft control pulley removal2.5 V6 24v
1060E30Pressure pump drive pulley1.9 JTD
1084B16Oil pump chain control removal from oil pump shaft2.5 V6 24v
1084B23Removal of chain drive from engine oil pump2.5 V6 24v
1860954002Extractor1060E30Pressure pump drive pulley2.4 JTD
1060E42Pressure pump drive pulley removal1.9 JTD, 2.4 JTD
1860966000Wrench1004E10Engine unit drive belt take-up rotation2.4 JTD
1020D14Single auxiliary unit automatic belt take-up rotation2.4 JTD
1020D17Single auxiliary unit automatic belt take-up rotation2.4 JTD
1092G10Rotating single engine components belt moving tensioner2.4 JTD
Rotation of single drive belt moveable tensioner2.4 JTD
Single auxiliary unit belt take-up rotation2.4 JTD
1092G14Engine unit mobile belt take-up rotation2.4 JTD
Rotating single engine components belt moving tensioner2.4 JTD
Rotation of single drive belt moveable tensioner2.4 JTD
1092G15Rotating single engine components belt moving tensioner2.4 JTD
1860968000Wrench1004E20Engine unit drive belt take-up2.4 JTD
1020D17Single auxiliary unit automatic belt take-up2.4 JTD
1092G10Rotating engine components belt cam tensioner2.4 JTD
Single auxiliary unit automatic belt take-up2.4 JTD
1092G14Engine unit drive belt take-up2.4 JTD
1860978000Flange1004B26Front suspension crossmember support2.5 V6 24v
1861001139Rods1004D40Engine positioning on overhaul bench1.9 JTD, 2.4 JTD
1870644000Mount1004B12Engine removal2.4 JTD, 2.5 V6 24v
1870644001Mount1004B12Engine removal2.4 JTD, 2.5 V6 24v
1870645000Stop1004E10Engine unit drive belt take-up retainer2.4 JTD
1004E20Engine unit drive belt take-up retainer2.4 JTD
1020D14Single auxiliary unit belt take-up rotation2.4 JTD
Single auxiliary unit automatic belt take-up retainer2.4 JTD
1020D17Engine unit drive belt take-up retainer2.4 JTD
Retaining engine components belt tensioner2.4 JTD
1092G10Engine unit eccentric belt take-up retainer2.4 JTD
Rotating single engine components belt moving tensioner2.4 JTD
Rotation of single drive belt moveable tensioner2.4 JTD
Single auxiliary unit automatic belt take-up retainer2.4 JTD
1092G14Engine unit drive belt take-up retainer2.4 JTD
Retaining engine components belt moving tensioner2.4 JTD
Rotation of single drive belt moveable tensioner2.4 JTD
Single engine unit mobile belt take-up retainer2.4 JTD
1092G15Retaining engine components belt moving tensioner2.4 JTD
1870646000Crankshaft countertorque1084B16Undo/tighten oil pump chain drive sprocket bolt2.5 V6 24v
1092A12Lock the crankshaft rotation2.5 V6 24v
1870650000Support pads1020D16Engine mount1.9 JTD
Supporting engine1.9 JTD
1870682000Adapter1004B12Removing/refitting engine group1.9 JTD
1870734000Gauge1004E20Engine timing1.6 TS
1020D17Engine timing1.6 TS
1032B14Engine timing1.6 TS
1088C20Engine timing1.6 TS
1870736000Wrench1040A701.9 JTD, 2.4 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Tool. for removing. fuel pump retaining ring nut1.9 JTD, 2.4 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Undo/tighten ring nut securing immersed pump assembly complete with fuel gauge sender unit1.9 JTD, 2.4 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Wrench for fuel pump1.9 JTD, 2.4 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1870746000Bracket1004B26R.R. power unit2.5 V6 24v
1870755000Spacer1004B26R.R. power unit2.5 V6 24v
1870756000Clip1004D20Locking torque converter2.5 V6 24v
1870799000Counter-torque/Template1020D14Oil pump timing2.4 JTD
1084B18Oil pump timing2.4 JTD

18 Clutch unit

ToolDescriptionOperationFunctionValidity
1806097001Brake/clutch bleeding equipment1820B08Brake/clutch bleeding equipment1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
Clutch release hydraulic system bleeding1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
1820124000Centring1810A24Clutch disc and rack assembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1821215000Extractor1810A24Clutch thrust bearing bush1.9 JTD, 2.4 JTD, 2.5 V6 24v
1821253000Extractor1820A26Inner slip prevention bush removal (thrust bearing linkage)1.9 JTD, 2.4 JTD, 2.5 V6 24v
1840206001Ram1820A261.9 JTD, 2.4 JTD, 2.5 V6 24v
Extracting thrust linkage internal bush1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870447000Clutch centring device1810A24Centre the clutch assembly during fitting1.6 TS, 1.8 TS, 2.0 TS
Fitting clutch disc and drip tray1.6 TS, 1.8 TS, 2.0 TS
Tool for centering clutch disc on engine flywheel1.6 TS, 1.8 TS, 2.0 TS
Tool for centering clutch plate on engine flywheel1.6 TS, 1.8 TS, 2.0 TS
1810A28Fitting clutch disc and drip tray2.0 TS

21 Gearbox unit

ToolDescriptionOperationFunctionValidity
1820017000Haft rings2110B20Secondary shaft disassembly1.6 TS, 1.8 TS, 2.0 TS
1820019000Plate2110B20Secondary shaft disassembly1.6 TS, 1.8 TS, 2.0 TS
1820022000Half plates2110B20Dismantling main shaft1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
Primary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
Secondary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110B32Primary shaft front inner bearing race assembly1.6 TS, 1.8 TS, 2.0 TS
1820024000Plate2110B20Secondary shaft disassembly1.6 TS, 1.8 TS, 2.0 TS
1820046000Half rings2110B20Secondary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1820047002Plate2110B20Dismantling layshaft1.9 JTD, 2.4 JTD, 2.5 V6 24v
Primary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
Secondary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1820047003Plate2110B20Secondary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1820085000Comparator mount2110B20Differential bearing ring thickness definition1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110D101.6 TS, 1.8 TS, 2.0 TS
Differential bearing ring thickness definition1.6 TS, 1.8 TS, 2.0 TS
2110D14Differential bearing ring thickness definition1.9 JTD, 2.4 JTD
1820125000Gauge2110D20Differential axial play check1.9 JTD, 2.4 JTD
1820146000Mount2110B20Gearbox and differential positioning on overhaul bench1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110C34Placing gearbox with differential on overhaul stand1.6 TS, 1.8 TS, 2.0 TS
2110D10Gearbox and differential positioning on overhaul bench1.6 TS, 1.8 TS, 2.0 TS
1820226000Mount2110A10Power unit mounting1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
2110A11Power unit support2.0 TS
1820229000Flange2110B20Inner left differential driveshaft removal1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110D10Inner left differential driveshaft removal1.6 TS, 1.8 TS, 2.0 TS
2110D14Inner left differential driveshaft removal1.9 JTD, 2.4 JTD
2110D74Inner left differential driveshaft removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
2130C36Removing automatic transmission differential inner half shaft2.5 V6 24v
Removing differential left internal half shaft2.5 V6 24v
1820581000Crossmember2110A10Power unit support1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
2110A11Power unit support2.0 TS
2130A10Power unit support1.9 JTD, 2.4 JTD, 2.5 V6 24v
1820623000SUPPORT ASSEMBLIES2110B20Gearbox and differential R.R.1.6 TS, 1.8 TS, 2.0 TS
2110D10Gearbox and differential R.R.1.6 TS, 1.8 TS, 2.0 TS
1820623001Mount2110B20Primary shaft disassembly1.6 TS, 1.8 TS, 2.0 TS
R.R. gearbox with differential1.6 TS, 1.8 TS, 2.0 TS
1820626000Extractor2110B20Thrust bearing fork pin inner slip prevention bush removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
1821003000Extractor2110B32Differential mount outer bearing race removal1.6 TS, 1.8 TS, 2.0 TS
1821028000Taker-in2110B32Differential mount outer bearing race insert1.6 TS, 1.8 TS, 2.0 TS
1821047000Taker-in2110B20Gear engaging safety pawl insert1.6 TS, 1.8 TS, 2.0 TS
1821050000Taker-in2110B20Secondary shaft resassembly1.6 TS, 1.8 TS, 2.0 TS
1821062000Taker-in2110D20Inner differential unit bearing insert1.6 TS, 1.8 TS, 2.0 TS
1821117000Extractor2110B32Primary shaft front inner bearing race removal1.6 TS, 1.8 TS, 2.0 TS
Secondary shaft front inner bearing race removal1.6 TS, 1.8 TS, 2.0 TS
1821149000Half plates2110B20Primary shaft reassembly1.6 TS, 1.8 TS, 2.0 TS
1821161000Ram2110B20Inner left differential driveshaft removal1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110D10Inner left differential driveshaft removal1.6 TS, 1.8 TS, 2.0 TS
2110D14Inner left differential driveshaft removal1.9 JTD, 2.4 JTD
2110D74Inner left differential driveshaft removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
2130C36Extracting differential shaft oil seal2.5 V6 24v
Removing automatic transmission differential inner half shaft2.5 V6 24v
1821169000Extractor2110A10Extracting front suspension lower track control arm from steering knuckle2.5 V6 24v
steering box pins and lower oscillating arm removal2.5 V6 24v
2130A10Disconnect the power assisted steering box rods from the wheel steering knuckles1.9 JTD, 2.4 JTD, 2.5 V6 24v
Disconnect upper track control arm from wheel steering knuckle1.9 JTD, 2.4 JTD, 2.5 V6 24v
2130C36Disconnect upper track control arm from front hub steering knuckle2.5 V6 24v
2130C38Disconnect upper track control arm from front hub steering knuckle2.5 V6 24v
1821170000Taker-in2110D62Differential right flange oil seal insert1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
Right differential flange oil seal insert1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110D63Right differential flange oil seal insert1.6 TS, 1.8 TS, 2.0 TS
2130C38Fitting differential shaft oil seal2.5 V6 24v
1821171000Knob2110B20Gearbox-engine union mount oil seal insert1.6 TS, 1.8 TS, 2.0 TS
2110B32Extracting front differential support bearing outer race1.9 JTD, 2.4 JTD
Primary shaft front bearing insert1.9 JTD, 2.4 JTD
Tool for extracting rear differential support bearing outer race1.9 JTD, 2.4 JTD
2110D62Differential right flange oil seal insert1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
Right differential flange oil seal insert1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110D63Right differential flange oil seal insert1.6 TS, 1.8 TS, 2.0 TS
2130C36Fitting differential shaft oil seal2.5 V6 24v
2130C38Fitting differential shaft oil seal2.5 V6 24v
Fitting oil seal on differential right flange2.5 V6 24v
1821225000Taker-in2110B20Gearbox-engine union mount oil seal insert1.6 TS, 1.8 TS, 2.0 TS
1840005002Extractor2110D261.6 TS, 1.8 TS, 2.0 TS
1840005103Jaws2110D20Extracting bearings from differential internal housing1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Extracting speedometer idler gear1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Radial bearing removal from wheel hub1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
2110D26Extracting bearings from differential internal housing1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Front differential bearing removal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
2110D32Extracting speedometer idler gear1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Front differential bearing removal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1840005200Extractor2110D20Extracting bearings from differential internal housing1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Extracting speedometer idler gear1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Wheel hub radial bearing removal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
2110D26Extracting bearings from differential internal housing1.9 JTD, 2.4 JTD
Front differential bearing removal1.9 JTD, 2.4 JTD
2110D32Extracting speedometer idler gear1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Front differential bearing removal1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
1840206001Ram2110B20Removing differential left internal half shaft1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing inner anti-slip bush for clutch release bearing fork1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing layshaft rear bearing outer race1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing main shaft rear bearing outer race1.9 JTD, 2.4 JTD, 2.5 V6 24v
Thrust bearing fork pin inner slip prevention bush removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
2110B32Extracting front differential support bearing outer race1.9 JTD, 2.4 JTD
Secondary shaft front outer bearing race removal1.9 JTD, 2.4 JTD
1846001001Half rings2110B20Primary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1846017001Half ring mount2110B20Primary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1847035000Head removal2110A10Head removal1.6 TS, 1.8 TS, 2.0 TS
Tool for removing steering track rod ends1.6 TS, 1.8 TS, 2.0 TS
1860771000Anti-torque2130A10Flywheel lock1.9 JTD, 2.4 JTD, 2.5 V6 24v
1860859000Support2110A10Gearbox-differential unit removal and refitting1.6 TS, 1.8 TS, 2.0 TS
2110A112.0 TS
1860974000Shim2110A10Gearbox adjustment1.9 JTD, 2.4 JTD, 2.5 V6 24v
2110C50Gearbox adjustment1.9 JTD, 2.4 JTD, 2.5 V6 24v
2125C70Gear selection/engaging wire assembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
Gearbox adjustment1.9 JTD, 2.4 JTD, 2.5 V6 24v
1860978000Flange2110A11Front suspension crossmember support2.0 TS
2130A10Front suspension crossmember support1.9 JTD, 2.4 JTD, 2.5 V6 24v
1867028000Pin torque2130B10Fit the torque converter2.5 V6 24v
Locking torque converter2.5 V6 24v
Removing torque converter2.5 V6 24v
1870117000Extractor/Taker-in2110B201.6 TS, 1.8 TS, 2.0 TS
1870644000Mount2110A10Gearbox and differential R.R.1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing-refitting power unit/gearbox1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870644001Mount2110A10Gearbox and differential R.R.1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing-refitting power unit/gearbox1.9 JTD, 2.4 JTD, 2.5 V6 24v
2110B20Gearbox and differential R.R.1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870647000Mount2110B20Primary and secondary shaft bearing pre-load definition1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870648000Sample2110B20Primary and secondary shaft bearing pre-load definition1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870649000Reference crossmember2110B20Primary and secondary shaft bearing pre-load definition1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870650000Support pads2110A10Engine mount1.9 JTD, 2.4 JTD, 2.5 V6 24v
Power unit support1.9 JTD, 2.4 JTD, 2.5 V6 24v
Supporting engine1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870651000Rods2110A10Engine mount1.9 JTD, 2.4 JTD
2110A11Power unit support2.0 TS
2130A10Power unit support1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870652000Bush2110B20Primary shaft revolution1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870654000Extractor/Taker-in2110B32Extracting gearbox casing gear control rod housing bushes1.9 JTD, 2.4 JTD
Gearbox-engine union mount gear engaging rod housing bush insert1.9 JTD, 2.4 JTD
1870655000Extractor/Taker-in2110B20Primary shaft rear outer bearing race removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
Secondary shaft rear outer bearing race removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
2110B32Extracting front differential support bearing outer race1.9 JTD, 2.4 JTD
Secondary shaft front outer bearing race removal1.9 JTD, 2.4 JTD
2130C36Extracting differential shaft oil seal2.5 V6 24v
1870656000Taker-in2110B32Primary shaft front bearing insert1.9 JTD, 2.4 JTD
Secondary shaft front bearing insert1.9 JTD, 2.4 JTD
1870657000Taker-in2110B20Insertion of transmission shaft rear bearing outside track1.9 JTD, 2.4 JTD, 2.5 V6 24v
Primary shaft rear outer bearing race removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870658000Extractor/Taker-in2110B20Primary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
Secondary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v, 1.6 TS, 1.8 TS, 2.0 TS
2110D20Front differential bearing insert1.9 JTD, 2.4 JTD
Rear differential bearing insert1.9 JTD, 2.4 JTD
2110D26Front differential bearing insert1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
Rear differential bearing insert1.9 JTD, 2.4 JTD, 1.6 TS, 1.8 TS, 2.0 TS
2110D32Front differential bearing insert1.9 JTD, 2.4 JTD
1870659000Taker-in2110B20Primary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
Secondary shaft resassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870660000Reaction base2110B20Secondary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870668000Extractor2125C18Gear stick knob removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing gear lever grip1.9 JTD, 2.4 JTD, 2.5 V6 24v
2125C24Extracting gear lever grip1.9 JTD, 2.4 JTD, 2.5 V6 24v
Gear stick knob removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
Remove gear lever grip1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing gear lever grip1.9 JTD, 2.4 JTD, 2.5 V6 24v
2125C70Gear stick knob removal1.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing gear lever grip1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870675000Half rings2110B20Dismantling main shaft1.9 JTD, 2.4 JTD, 2.5 V6 24v
Secondary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870676000Half rings2110B20Secondary shaft disassembly1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870746000Bracket2130A101.9 JTD, 2.4 JTD, 2.5 V6 24v
Removing-refitting automatic transmission1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870753001Bearing2127C40Locking electro-hydraulic gear selection hydraulic unit selector levers2.0 TS
1870753002Clip2127C40Locking clutch piston travel2.0 TS
1870756000Clip2130A10Locking torque converter1.9 JTD, 2.4 JTD, 2.5 V6 24v
2130B10Locking torque converter2.5 V6 24v
1870757000Fitting tool2130B62Fitting oil seal for gearbox input shaft1.9 JTD, 2.4 JTD, 2.5 V6 24v
1870758000Fitting tool2130C36Fitting differential shaft oil seal2.5 V6 24v

27 Axle

ToolDescriptionOperationFunctionValidity
1820622000Goniometer2710A10Driveshaft nut angle torque on wheel hub
1821161000Ram2710A20
Constant velocity joint removal (wheel side)
1821169000Extractor2710A35Higher oscillating arm pin removal from wheel upright1.9 JTD
Steering link pin removal from wheel riser1.9 JTD

33 Brake unit

ToolDescriptionOperationFunctionValidity
1806097001Brake/clutch bleeding equipment3330A14Bleeding air from hydraulic braking system
1806365000MPX 97 switch3330D112.5 V6 24v
1820248000Wrench3310A60Front brake caliper piston calibration
1822108000Wrench3310B36Rear brake caliper piston calibration
3310B48Rear brake caliper piston calibration
3310B57Rear brake caliper piston calibration
Retract the rear brake caliper piston
3310B60Rear brake caliper piston calibration

41 Steering unit

ToolDescriptionOperationFunctionValidity
1821169000Extractor4110B10Extracting steering rod from steering knuckle
Extracting steering rod side bearing
4130A10Extracting steering rod from steering knuckle
Steering link side pin removal
4130A131.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
4130B40Steering link side pin removal1.9 JTD, 2.4 JTD
1860978000Flange4130A10Front suspension crossbeam removal
Front suspension crossmember support
4130A131.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v
4130B372.5 V6 24v
4130B732.5 V6 24v

44 Suspension and wheels

ToolDescriptionOperationFunctionValidity
1820019000Plate4450C34Wheel hub removal from riser
1820089000Mount4410A12Front damper-suspension spring unit disassembly/reassembly
4420A12Rear damper-suspension spring unit disassembly/reassembly
1820238000Flange4420A12Rear damper-suspension spring unit disassembly/reassembly
1820622000Goniometer4450C10Driveshaft nut angle torque on wheel hub
1821134000Extractor4450D10Radial bearing removal from wheel hub
Rear wheel hub removal
1821161000Ram4450D10Rear wheel hub removal
1821169000Extractor4410A80Upper wishbone pin removal
4450C10Lower wishbone pin removal
Upper wishbone pin removal
1822108000Wrench4420A10Adjustment of rear brake caliper pistons
Rear brake caliper piston calibration
1822138000Wrench4420A12Rear damper disassembly/reassembly
1840005103Jaws4450C34Radial bearing removal from wheel hub
4450D10Radial bearing removal from wheel hub
1840005200Extractor4450C34Radial bearing removal from wheel hub
4450D10Radial bearing removal from wheel hub
1860978000Flange4410D13Front damper crossmember mount
1870658000Extractor/Taker-in4450C34Wheel hub removal from riser
1870662000Flanges4410A12Front damper-suspension spring unit disassembly/reassembly
1870663000Wrench4410A12Front damper disassembly/reassembly
1870664000Countertorque4410A12Front damper disassembly/reassembly
1870665000Extractor/Taker-in4450D10Rear wheel hub insert
1870787000Flange4420A12Dismantling/reassembling rear suspension shock absorber-spring assembly

50 Auxiliary units

ToolDescriptionOperationFunctionValidity
1823014000Blade5010B09
5010B47
5010C20
5010C32
5010C38
5020A24
5040C24
5050B10
5050B52
1823015000Blade5010C60
1826004000Air conditioner system station5040A10Draining and refilling the circuit
5040A14Draining and refilling the circuit

55 Electrical equipment

ToolDescriptionOperationFunctionValidity
1820636000Pliers5510C141.6 TS, 1.8 TS, 2.0 TS
Disconnec the spark plug covers1.6 TS, 1.8 TS, 2.0 TS
1822138000Wrench5530A30
1822139000Wrench5530A30
1823014000Blade5540B16
5540C18
5550C22
5560C60
5580C26
1823015000Blade5505B50
5505C26
5580E30
1895113000Thickness gauge5510C34Thickness gauge2.5 V6 24v

70 Body

ToolDescriptionOperationFunctionValidity
1822120000Wrench7005A14Door hinge screw
1823010000Blade7035A14Window sealing cutting
7035A18Window sealing cutting
7035B10Window sealing cutting
7035B12Window sealant cutting
7035B14Window sealing cutting
7035B16Window sealant cutting
7035C10Window sealant cutting
1823011000Vibrating blade7035A14Window sealing cutting
7035A18Window sealing cutting
7035B10Window sealing cutting
7035B12Window sealant cutting
7035B14Window sealing cutting
7035B16Window sealant cutting
7035C10Window sealant cutting
7035C14Window sealant cutting
1823014000Blade7005C44
7005D26
7005E12
7005E22
7005E38
7005R35
7010C44
7010D26
7010E22
7010E34
7010E38
7030B14
Scalzare guide tendina tetto scorrevole
7030B28
7040A44
7040A45
7040E17
7040E20
7040E40
7040G20
7040G30
7040G36
7040G40
7040H30
7040L28
7040L40
7040L44
7045A25
7045A43
Tool for removing switch cover
7045A72
7050A36
7050A43
7050B22
7055A41
7055A84
7055B42
7065B18
1823015000Blade7005A46
7005E11
7010A42
7010A46
7010C10
7010E11
7015A05
7015A06
7015A14
7015A24
7025A22
7025A62
7025B18
7025C28
7025C31
7040A65
7040B06
7040B21
7040B22
7040H10
7040H12
7040H16
7040H36
7040H38
7040H42
7040H62
7040H80
7040L101.6 TS, 1.8 TS, 2.0 TS, 2.5 V6 24v, 1.9 JTD, 2.4 JTD
7040L44
7045A72
7050A36
7050A43
7050A65
7055B43
7055B64
7065B18
7095B66
7095B68
1823019000Blade7035A14Window sealing cutting
7035A18Window sealing cutting
1823021000Blade7035B16Window sealant cutting
7035C14Window sealant cutting
1823022000Blade7035A14Window sealing cutting
7035A18Window sealing cutting
7035B10Window sealing cutting
7035B14Window sealing cutting
1823023000Blade7035B16Window sealant cutting
7035C10Window sealant cutting
7035C14Window sealant cutting
1823028000Pliers7065C72Cigar ligher housing removal
7065C85Removing power point seat
1870666000Tool7045A60Driver seat gas spring compression
1878017001Stapler7045A86Pliers for fitting hooks
7050A24Seat upholstery stapling
7050A28Seat upholstery stapling
7050A36
7050A49
7050A65

Parts & tools for this job For 1997 Alfa Romeo 156

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