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Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Front crankshaft cover oil seal - r.r.

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Crankcase sump and covers › Front crankshaft cover oil seal - r.r.
EngineFront crankshaft cover oil seal - r.r.

FRONT CRANKSHAFT COVER OIL SEAL - R.R.

Operation 1020D18 · OIL SEALS ON CRANKSHAFT

1.9 JTS, 2.2 JTS

Removing

- Position the vehicle on a lift.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

- Release and remove the oil seal from the front crankshaft cover.

Take care not to damage the sealing surfaces during the "destructive" removal of the oil seal.

Refitting

1. Fit a new oil seal (1a) on the crankshaft front cover using the tool (1b).

Before installation, spread the lip of the new seal lightly with white silicone grease.

ToolDescriptionFunctionValidity
1860099000Fitting toolFitting timing chain cover oil seal

1.9 JTS

2.2 JTS

FRONT CRANKSHAFT COVER OIL SEAL - R.R.

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

- Remove the vehicle from the lift.

1.9 JTD 8V, 1.9 JTD 16V

Removing

- Position the vehicle on a lift.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

Op. 1084A16 OIL DIPSTICK PIPE - R.R

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1032B44 TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

1. Release and remove the crankshaft front oil seal cover.

Take care not to damage the oil seal seal during its removal.

The oil seal is ruined during the removal operation so it must always be replaced.

FRONT CRANKSHAFT COVER OIL SEAL - R.R.

Refitting

1. Fit a new the crankshaft front cover oil seal (1a) in the housing using the tool (1b).

ToolDescriptionFunctionValidity
1871000500Fitting toolFitting crankshaft front oil seal

1.9 JTD 8V

1.9 JTD 16V

2.4 JTD 20V

FRONT CRANKSHAFT COVER OIL SEAL - R.R.

Op. 1032B44 TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 4410D16 BRACKET (ONE) RETAINING CHASSIS TO BODY - R R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1048A28 VACUUM AIR CIRCUIT RESONATOR PIPE - R+R

Op. 1084A16 OIL DIPSTICK PIPE - R.R

Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.

Op. 1016A10 SOUND-PROOFING COVER - R.R

- Remove the vehicle from the lift.

2.4 JTD 20V

- On this car, it is not possible to remove/refit the crankshaft front oil seal cover on the car.

To perform this operation, remove/refit the power unit

Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R.R

and then work at the bench, customising the engine service procedures for this operation.

3.2 JTS

Removing

- Position the vehicle on a lift.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

- Release and remove the oil seal from the front crankshaft cover.

Take care not to damage the sealing surfaces during the "destructive" removal of the oil seal.

Refitting

1. Fit a new oil seal (1a) on the crankshaft front cover using the tool (1b).

ToolDescriptionFunctionValidity
1860949000Fitting toolFitting crankshaft front oil seal3.2 JTS
FRONT CRANKSHAFT COVER OIL SEAL - R.R.

Before installation, spread the lip of the new seal lightly with white silicone grease.

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.

Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

- Remove the vehicle from the lift.

Parts & tools for this job For 2005 Alfa Romeo 159

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