Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Check engine control unit connections

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Diesel injection system › Check engine control unit connections
EngineCheck engine control unit connections

CHECK ENGINE CONTROL UNIT CONNECTIONS

Check 1060GN

1.9 JTD 8V, 1.9 JTD 16V, 2.4 JTD 20V

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1

Press the START/STOP button and turn off the engine.

Disconnect the wiring harness connector from the fuel pressure sensor.

Press the START/STOP button.

Select the following system on the diagnostic equipment: Diesel EDC16C39 electronic injection system.

Check that error P0651 – Power supply to sensors 2 is “Present”.

Move on to Step 5

Move on to Step 2
2

Press the START/STOP button.

Disconnect the wiring harness connector from engine control unit connector B

Press the START/STOP button.

Check that the voltage across pin 43 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

3

Check that the voltage across pin 8 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

4

Replace the fuel pressure sensor

Op. 1060G28 FUEL PRESSURE SENSOR ON FUEL MANIFOLD TO INJECTORS - R.R

The test can be considered over

5

Press the START/STOP button.

Disconnect the wiring harness connector from the air temperature/pressure sensor.

Press the START/STOP button.

Select the following system on the diagnostic equipment: Diesel EDC16C39 electronic injection system.

Check that error P0651 – Power supply to sensors 2 is “Present”.

Move on to Step 9

Move on to Step 6
6

Press the START/STOP button.

Disconnect the wiring harness connector from engine control unit connector B

Press the START/STOP button.

Check that the voltage across pin 40 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the air pressure/temperature sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

7

Check that the voltage across pin 23 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the air pressure/temperature sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

8

Replace the air temperature/pressure sensor

Op. 1060G16 PRESSURE RELIEF SENSOR - R.R.

The test can be considered over

9

Press the START/STOP button.

Disconnect the wiring harness connector from the accelerator pedal potentiometer

Press the START/STOP button.

Select the following system on the diagnostic equipment: Diesel EDC16C39 electronic injection system.

Check that error P0651 – Power supply to sensors 2 is “Present”.

Move on to Step 13

Move on to Step 10
10

Press the START/STOP button.

Disconnect the cable loom connector from control unit connector A

Press the START/STOP button.

Check that the voltage across pin 31 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

11

Check that the voltage across pin 8 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

12

Replace the accelerator pedal

Op. 1068A20 ACCELERATOR PEDAL WITH BUILT-IN POTENTIOMETER - R.R

and check the fault has disappeared.

The test can be considered over

Repair the original accelerator pedal and replace the engine management control unit.

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

13

Press the START/STOP button.

Disconnect the wiring harness connector from engine control unit connector B

Press the START/STOP button.

Check that the voltage across pin 28 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

14

Press the START/STOP button.

Check that the voltage across pin 28 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

15

Disconnect the cable loom connector from control unit connector A

Press the START/STOP button.

Check that the voltage across pin 46 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

16

Press the START/STOP button.

Check that the voltage across pin 46 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

17

Disconnect the cable loom connector from control unit connector B

Press the START/STOP button.

Check that the voltage across pin 13 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the air pressure/temperature sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

18

Check that the voltage across pin 13 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the air pressure/temperature sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

19

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

Parts & tools for this job For 2005 Alfa Romeo 159

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