Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)23 · Fault diagnosis
23 · Diagnostics

Climate control recirculation not working

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Climate control › Climate control recirculation not working
Fault diagnosisClimate control recirculation not working

CLIMATE CONTROL RECIRCULATION NOT WORKING

Automatic climate control

The recirculation function does not work when the special button in the switch panel is pressed.

1CHECK ON CORRECT OPERATION OF CLIMATE CONTROL NODEALL OKPROBLEMS ENCOUNTEREDACTION

With the engine started, set the climate control system control unit to the AUTO position, adjust the temperature knob to reach 22°C, set the fan speed at 6 bars, then press the recirculation button (check that the recirculation LED comes on).

Then check that the air flow varies during the opening/closing of the flap by feeling.

Also locate the grille in the engine compartment for the air intake casing and check the air intake when switching from recirculation to outside air intake.

"When the control unit is set to the FULL AUTO function and the outside temperature is below 3°C the air intake flap opens automatically to prevent the windscreen from misting up".

Move on to Step 21.The LED with the recirculation symbol does not light up1. Move on to Step 3
2. The recirculation symbol LED comes on (but the recirculation does not operate).2. Move on to Step 2
2CHECK USING DIAGNOSTIC EQUIPMENTALL OKPROBLEMS ENCOUNTEREDACTION
Connect the Examiner diagnostic equipment and check, at the Climate Control Node: - that there are no errors at the air recirculation actuator.Move on to Step 61. Short circuit to earth error.1. Move on to Step 4
2. Short circuit to +12V error.2. Move on to Step 4
3. Mechanical interference / stuck error3. Move on to Step 6
3CHECK USING DIAGNOSTIC EQUIPMENTALL OKPROBLEMS ENCOUNTEREDACTION

Keeping the Examiner diagnostic equipment connected, check, through active diagnosis:

  • that the air recirculation is working properly;
  • that all the LEDs and graphic LCD symbols in the display come on.
End of diagnosis1.Air recirculation actuator not working1.Move on to Step 4
2. The LED with the recirculation symbol does not light up.

2. Replace the climate control system control unit

Op. 5040D18 AIR CONDITIONING CONTROL UNIT - R.R.

4CHECK ELECTRICAL CONNECTIONSALL OKPROBLEMS ENCOUNTEREDACTION

Check whether the electrical wiring connections are loose.

Remove the control unit from the panel mount, disconnect the wiring connector from the control unit and check visually for any damage to the connector and reconnect correctly to check for false contacts.

Remove the oddments pocket and disconnect the connector, inspecting visually for any damage to it and reconnect the electrical connector to the actuator.

Move on to Step 5Electrical wiring connections loose or damaged.Restore the correct wiring connections.
5RECIRCULATION MOTOR OPERATION CHECKALL OKPROBLEMS ENCOUNTEREDACTION

Then proceed as follows: with the engine running, switch on the recirculation air intake function manually with the fan at the maximum speed.

If the actuator works and the flap is driven, check whether the air flow rate varies during the movement by feeling it.

Deactivate the function restoring the actuator to the original condition.

Identify the air intake casing grille on the vehicle and check the air intake in the shift from recirculation to outside air and the other way round by feeling with your hand.

Move on to Step 6Incorrect operation of recirculation actuator.

Replace the recirculation actuator

Op. 5040D75 AIR CONDITIONING RECIRCULATION FLAP CONTROL MOTOR - R.R

6RECIRCULATION ACTUATOR FLAP CHECKALL OKPROBLEMS ENCOUNTEREDACTION
Visually inspect that the air recirculation actuator flap completes its travel without any hinderance.End of diagnosis1. Flap travel incomplete.1. Free the air recirculation actuator flap from the impediment.
2. Flap damaged.2. Replace the flap.
3. Kinematic mechanism damaged.3. Repair kinematic mechanism.

Parts & tools for this job For 2005 Alfa Romeo Brera

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