EXHAUST PIPE ASSEMBLY - R + R

Operation 1076B10 · EXHAUST PIPES AND SILENCERS

2.0 JTS

Removing

Position the vehicle on the ramp

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

Drain the air conditioner coolant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Proceed with removal

Op. 4450B04 RIGHT FRONT WHEEL R R

Proceed with removal

Proceed with removal

Op. 7055B54 UNDER-ENGINE GUARD - R R

Proceed with removal

Proceed with removal

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY

Proceed with removal

Proceed with removal

Op. 5040A26 COMPRESSOR MOUNT - R R

1. Undo the bolt securing the collar supporting the rigid exhaust pipe section between the catalytic converter and silencer to the relevant bracket.

2. Undo the bolts securing the rigid exhaust pipe section between the catalytic converter and silencer.

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R

3. Remove the rigid exhaust pipe section between catalytic converter and silencer (3a) and rear gasket (3b).

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R

Op. 1080B62 CATALYTIC CONVERTER - R + R

1. Undo the bolts securing the front exhaust silencer to the intermediate exhaust silencer.

2. Remove the front exhaust silencer (2a), after releasing it from the flexible mounts (2b).

3. Remove the seal.

1. Loosen the collar fixing the rear exhaust silencer to the intermediate exhaust silencer.

2. Remove the intermediate exhaust silencer (2a) after releasing it from the flexible support (2b) and the rear exhaust silencer.

1. Remove the rear exhaust silencer (1a) after releasing it from the flexible supports (1b).

Refitting

Refit the rear exhaust silencer in its seating and secure it to the relevant flexible supports.

Refit the intermediate exhaust silencer in its seating, connect it to the rear exhaust silencer and secure it to the relevant flexible support.

Tighten the collar fixing the rear exhaust silencer to the intermediate exhaust silencer.

1. Refit in its seating the front exhaust silencer (1a) complete with seal (1b) and secure it to the flexible supports (1c).

2. Tighten the bolts securing the front exhaust silencer to the intermediate silencer to the specified torque.

1. Refit in its seatign the rigid exhaust pipe section between the catalytic converter and silencer (1a) complete with rear gasket (1b).

2. Tighten the bolts securing the rigid exhaust pipe section between catalytic converter and silencer to the specified torque.

3. Tighten the bolt securing the collar supporting the rigid exhaust pipe section between catalytic converter and silencer to the relevant bracket.

Proceed with refitting

Op. 1080B62 CATALYTIC CONVERTER - R + R.

Proceed with refitting

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.

Proceed with refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Proceed with refitting

Op. 5040A26 COMPRESSOR MOUNT - R R.

Proceed with refitting

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.

Proceed with refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with refitting

Op. 4450B04 RIGHT FRONT WHEEL R R.

Fill the air conditioner coolant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Connect the negative (-) battery terminal

Remove the car from the ramps.