Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)02 · 00 Technical data and maintenance
02 · Maintenance

Engine flywheel

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Technical features (T. Spark 16V) › Engine flywheel
00 Technical data and maintenanceEngine flywheel

Engine flywheel

Engine flywheel section with centre bush bore a
Centre bush I.D. (bore) "a"47.010 ÷ 47.035 mm
Crown wheel heating temperature for assembly on engine flywheel80° ÷ 100°C

CONNECTING ROD-PISTON ASSEMBLY

Piston

Piston with diameter a and piston pin hole e
Piston ring seats, heights b, c and d

Unit: mm

Piston diameter "a" (1)Class A - Blue81.952 ÷ 81.962
Class B - Pink81.960 ÷ 81.970
Class C - Green81.968 ÷ 81.978
Oversizing 0.1
First seal ring seat height "b"1.520 ÷ 1.540
Secong seal ring seat height "c"1.510 ÷ 1.530
Oil scraper ring seat height "d"3.010 ÷ 3.030
Pison pin holes diameter in pistons "e"20.002 ÷ 20.007
Clearance between cylinders and pistons0.038 ÷ 0.062
Weight difference between pistons± 5 g

(1) To be obtained perpendicularly at the piston pin hole, at a distance of 12.5 mm from the skirt lower edge.

Connecting rods

Connecting rod with head I.D. b and small end bushing hole a

Unit: mm

Diameter of bushing hole on connecting rod small end "a"20.006 ÷ 20.012
Connecting rod head I.D. "b"53.897 ÷ 53.909
Weight difference between connecting rods≤ 5 g
Clearance between piston pins and connecting rod small end bushings0.006 ÷ 0.016
Connecting rod small end axial clearance0.25 ÷ 0.6

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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