Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)11 · Variants – 2.0 V6 Turbo (GTV and Spider)
11 · General

Removing/refitting

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Fuel supply › Removing/refitting
Variants – 2.0 V6 Turbo (GTV and Spider)Removing/refitting

The fuel filler cap has a special device which enables it to be tightened only to the specified torque, this way excessive tightening beyond the specified value is prevented.

The tank is positioned in correspondence of the rear seat and fastened by two metal straps to the under-body and it is protected by a special sheet metal partition.

The pipe on the fuel filler acts as a breather.

There is an opening in the upper part of the tank for housing the fuel pump and fuel level gauge.

A special takeoff on the tank allows the fuel vapours to reach the vapour separator via a connection pipe.

Diagram showing the fuel tank positioned under the rear seat, with a label pointing to part 1.
  1. Slacken the fastening clamp and disconnect the fuel filler from the tank.
  2. Slacken the fastening clamp and disconnect the breather pipe from the fuel tank.

REMOVING/REFITTING

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Empty the tank withdrawing the fuel through the filler using a special pump.
  • Remove the rear seat cushion and back (see specific paragraph).
Diagram showing the rear seat belt whips, with label 1 pointing to the fastening screw.
  1. Slacken the fastening nuts and remove the access cover to the fuel filler.
Diagram showing the fuel filler and breather pipe connections, with labels 1 and 2 pointing to components.
  1. Slacken the fastening nuts and remove the access cover to the fuel pump and fuel level gauge.
Diagram showing the fuel pump and fuel level gauge access area, with label 1 pointing to a component.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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