Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)12 · Variants – 3.0 V6 24V
12 · General

Connecting rods

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Technical Features › Connecting rods
Variants – 3.0 V6 24VConnecting rods

Connecting rods

Connecting rod, big end b and small end bush hole a

Unit: mm

Diameter of connecting rod bush hole "a"20.005 ÷ 20.015
Inside diameter of big ends "b"55.511 ÷ 55.524
Difference in weight between connecting rods≤ 2 g
Big end end float0.2 ÷ 0.3
Clearance between gudgeon pins and small end bushesClass A - Black0.008 ÷ 0.021
Class B - White0.005 ÷ 0.018

Connecting rod half bearings

Connecting rod half bearing, thickness a

Unit: mm

Thickness of connecting rod half bearings "a"Class A - Red1.737 ÷ 1.745
Class B - Blue1.741 ÷ 1.749
Operating clearance between rod pins and their half bearingsClass A - Red0.034 ÷ 0.060
Class B - Blue0.036 ÷ 0.062

CYLINDER HEADS

Heads

Cylinder head section with dimensions a to f

Unit: mm

Diameter of valve guide seats "a"12.000 ÷ 12.018
Valve guide protrusion "b"10.35 ÷ 10.65
Diameter of hydraulic tappets "c"33.000 ÷ 33.025
Diameter of valve seat housings "d"Intake36.500 ÷ 36.525
Exhaust32.000 ÷ 32.025
Minimum permissible height of heads after refacing "e"134.85 ÷ 135.15
Maximum error of flatness of head lower surface0.05
Diameter of camshaft supports "f"27.010 ÷ 27.036
Length of camshaft support shoulders19.902 ÷ 19.935

Valve guides

Valve guide, outside diameter a and bore b

Unit: mm

Outside diameter of valve guides "a"Intake12.040 ÷ 12.051 (*)
Oversize 0.2
Exhaust12.050 ÷ 12.068 (**)
Oversize 0.2
Inside diameter of valve guides (bore) "b"7.000 ÷ 7.015
Interference between valve guides and their seatsIntake0.022 ÷ 0.051
Exhaust0.032 ÷ 0.068

(*): Spare 12.053 ÷ 12.064
(**): Spare 12.064 ÷ 12.082

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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