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Removing and installing pipe/hose assembly >
< Removing and installing clutch master cylinder
A1
Power transmission
6-speed manual gearbox 02U
Clutch, control
Exploded view - hydraulics (LHD)
Removing and installing clutch slave cylinder
Removing and installing clutch slave cylinder
Removing and installing clutch slave cylinder
Special tools and workshop equipment required
t
Hose clamps, up to 25 mm -3094-
Removing
Note
t
If you suspect a defective clutch slave cylinder, perform function test prior to renewing
→ Chapter „Notes on removing and installing clutch master cylinder and slave cylinder“
.
t
If the slave cylinder is removed from gearbox with the pipe/hose assembly still attached, make sure you do not press the clutch pedal. Otherwise, the piston will be pressed out of the slave cylinder and be destroyed.
–
Remove air cleaner housing
→ Injection and ignition system; Rep. gr.24
.
–
Clamp off hose on pipe/hose assembly between clutch master cylinder and slave cylinder using hose clamp -3094-.
–
Remove bolts
-arrows-
and detach clutch slave cylinder
-A-
with pipe/hose assembly
-B-
still attached.
Note
t
Make sure that no brake fluid escapes onto the gearbox. If this does happen, clean the affected area thoroughly.
t
Place a cloth underneath to catch escaping brake fluid.
–
Release clip
-3-
with a screwdriver and disconnect pipe/hose assembly
-1-
from connection
-4-
.
Note
-Item 2-
can be disregarded.
Caution
Risk of brake fluid escaping.
Do not press clutch pedal after removing clutch slave cylinder.
Installing
l
Tightening torque
→ Chapter „Exploded view - hydraulics (LHD)“
Installation is carried out in reverse sequence; note the following:
–
Connect pipe/hose assembly
-B-
to clutch slave cylinder
-A-
.
–
Lubricate end of plunger of clutch slave cylinder
-A-
with MoS
2
grease.
–
Install clutch slave cylinder and tighten bolts
-arrows-
to specified torque.
–
Bleed clutch system
→ Chapter
.
–
Install air cleaner housing
→ Injection and ignition system; Rep. gr.24
.
Power transmission
6-speed manual gearbox 02U
Clutch, control
Exploded view - hydraulics (LHD)
Removing and installing clutch slave cylinder
Removing and installing pipe/hose assembly >
< Removing and installing clutch master cylinder