Workshop Manuals Factory service & repair Audi
Audi A104 · Power transmission
04 · Transmission

Exploded view - input shaft

Make
Audi
Model
A1
Section
6-speed manual gearbox 02U › Gearbox,mechanics,gears,shafts,internal operation › Exploded view - input shaft
Power transmissionExploded view - input shaft
   
Exploded view - input shaft
  Note
t  Securing gearbox to assembly stand → Chapter
t  When fitting new gear wheels or input shaft refer to technical data → Chapter and → Electronic parts catalogue.
t  Lubricate all bearings, selector gears and synchro-rings on input shaft with gear oil before installing.
t  Do not interchange synchro-rings. When re-using synchro-rings, always fit on the same selector gear.
1 - Bolt
q   Tightening torque → Item
2 - Roller bearing inner race with thrust washer
q   Do not interchange with roller bearing inner race for output shaft
q   Removing and installing → Chapter
3 - 6th speed selector gear
4 - 6th gear synchro-ring
q   Checking for wear → Fig.
5 - Needle bearing
q   For 6th gear
q   One or two-piece, depending on version → Chapter
q   For correct version, refer to → Electronic parts catalogue
q   Renew together with → Item
6 - Sleeve
q   For 6th gear needle bearing
q   Renew together with → Item
q   Removing and installing → Chapter
7 - Locking collar with synchronising hub for 5th and 6th gear
q   Removing and installing → Chapter
q   Dismantling → Fig.
q   Assembling 5th/6th gear locking collar/synchronising hub → Fig. and → Fig.
q   Installation position → Fig.
8 - 5th gear synchro-ring
q   Will be damaged when removed from input shaft
q   Renew
q   Checking for wear → Fig.
9 - 5th speed selector gear
10 - Needle bearing
q   For 5th gear
q   Renew together with → Item
11 - Sleeve
q   For 5th gear needle bearing
q   Renew together with → Item.
q   Press off with bearing mounting/grooved ball bearing → Fig..
q   Pressing on → Fig.
12 - Gearbox housing
q   Servicing → Chapter
13 - Bearing mounting with grooved ball bearings
q   If bearing mounting is separated from gearbox housing, it must always be renewed
q   Pressing off without 5th gear wheel → Fig.
q   Pressing off with 5th gear wheel → Fig.
q   Pressing on → Fig.
14 - Input shaft
q   Clean residual locking compound out of tapped hole in input shaft using a thread tap.
15 - Needle bearing
q   For 3rd gear
16 - 3rd speed selector gear
17 - 3rd gear synchro-ring
q   Checking for wear → Fig.
18 - Locking collar with synchronising hub for 3rd and 4th gear
q   Press off with 3rd speed selector gear → Fig.
q   Dismantling → Fig.
q   Installation position: Locking collar/synchronising hub → Fig.
q   Assembling → Fig.
q   Pressing on → Fig.
19 - Sleeve
q   For 4th gear needle bearing
q   Renew together with → Item
q   Press off with 3rd speed selector gear → Fig.
q   Pressing on → Fig.
20 - Needle bearing
q   For 4th gear
q   Renew together with → Item
21 - 4th gear synchro-ring
q   Checking for wear → Fig.
22 - 4th speed selector gear
23 - Thrust washer
24 - Roller bearing inner race
q   Pressing off → Fig.
q   Pressing on → Fig.
25 - Circlip
q   Renew
q   Determining thickness → Fig.
26 - Roller bearing
q   With circlip
q   Pulling out → Fig.
q   Pressing in → Fig.
q   Installation position: Circlip in bearing faces towards input shaft
27 - Clutch housing
q   Servicing → Chapter
28 - Spring
q   Installation position → Fig.
29 - Locking collar for 3rd and 4th gear
30 - Synchronising hub for 3rd and 4th gear
31 - Locking pieces
q   3x
32 - Spring
q   Installation position → Fig.
33 - Locking pieces
q   3x
34 - Synchronising hub for 5th and 6th gear
35 - Locking collar for 5th and 6th gear

   

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