Workshop Manuals Factory service & repair Audi
Audi A104 · Power transmission
04 · Transmission

Exploded view - output shaft

Make
Audi
Model
A1
Section
6-speed manual gearbox 02U › Gearbox,mechanics,gears,shafts,internal operation › Exploded view - output shaft
Power transmissionExploded view - output shaft
   
Exploded view - output shaft
  Note
t  Securing gearbox to assembly stand → Chapter
t  When fitting new gear wheels or output shaft refer to technical data → Chapter and → Electronic parts catalogue.
t  Lubricate all bearings, selector gears and synchro-rings on output shaft with gear oil before installing.
t  Do not interchange synchro-rings. When re-using synchro-rings, always fit on the same selector gear.
1 - Clutch housing
q   Servicing → Chapter
2 - Roller bearing
q   With circlip
q   Pulling out → Fig.
q   Pressing in → Fig.
q   Installation position: the circlip in the bearing faces the output shaft
3 - Output shaft
q   With inner race for roller bearing (depending on version)
q   Inner race cannot be removed from output shaft
q   Check bearing seat / bearing inner race for scoring or other damage
q   If you detect scoring or other damage to the bearing seat / inner race, renew both output shaft and roller bearing
4 - 4th gear wheel
q   Installation position: Collar faces 3rd gear → Fig.
5 - Circlip
q   Renew
6 - Circlip
q   Renew
7 - 3rd gear wheel
q   Installation position: Collar faces 4th gear → Fig.
8 - Circlip
q   Renew
9 - 2nd speed selector gear
10 - Needle bearing
q   For 2nd gear
11 - Inner ring for 2nd gear
q   Checking for wear → Fig.
q   Installation position → Fig.
12 - Outer ring for 2nd gear
q   Fit on inner ring → Item.
q   Renew if scored or if there are visible traces of wear
q   Installation position → Fig.
13 - 2nd gear synchro-ring
q   Checking for wear → Fig.
q   Installation position → Fig.
14 - Locking collar with synchronising hub for 1st and 2nd gear
q   Press off together with 2nd speed selector gear after removing circlip → Item → Fig.
q   Dismantling → Fig.
q   Assembling locking collar/synchronising hub → Fig. and → Fig.
q   Installation position → Fig.
q   Pressing on → Fig.
15 - Circlip
q   Pressing out → Fig.
q   Fitting → Fig.
16 - 1st gear synchro-ring
q   Checking for wear → Fig.
q   Assemble so that the recesses engage on the locking pieces on the locking collar → Item
17 - Outer ring for 1st gear
q   Insert in synchro-ring → Item
q   Installation position
q   Renew if scored or if there are visible traces of wear
18 - Inner ring for 1st gear
q   Checking for wear → Fig.
q   Check lugs for scoring
q   Installation position → Fig.
19 - Needle bearing
q   For 1st gear
20 - 1st speed selector gear
q   Installation position → Fig.
21 - Bearing mounting with grooved ball bearings
q   If bearing mounting is separated from gearbox housing, it must always be renewed
q   Pressing off without 5th gear wheel → Fig.
q   Pressing off with 5th gear wheel → Fig.
q   Pressing on → Fig.
22 - Gearbox housing
q   Servicing → Chapter
23 - Bolt
q   Removing and installing → Chapter
24 - Roller bearing inner race
q   Mark before removing
q   Do not interchange with roller bearing inner race for input shaft
q   Removing and installing → Chapter
25 - 6th gear wheel
q   Installation position: collar faces 5th gear wheel
q   Removing and installing → Chapter
26 - Sleeve
q   Removing and installing → Chapter
27 - 5th gear wheel
q   Installation position: collar faces 6th gear wheel
q   Removing and installing → Chapter
28 - Spring
q   Installation position → Fig.
29 - Locking collar
30 - Synchronising hub
31 - Locking pieces
q   3x

   

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