audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing cylinder head > < Cylinder head
Cylinder head - exploded view
   
Cylinder head - exploded view
1 - Cylinder head
q   Removing and installing → Chapter
q   Checking for distortion → Fig.
q   Sealing surface for camshaft housing must be free of oil and grease
q   If renewed, change coolant and engine oil
2 - Guide pin
q   Tightening torque → Item
3 - Bolt
q   20 Nm
4 - Engine lifting eye
5 - Hydraulic valve compensation element
q   Do not interchange
q   Lubricate running surfaces with oil
6 - Securing clip
q   Check for firm attachment
q   Not supplied separately
7 - Roller rocker finger
q   Check roller bearings for ease of movement
q   Lubricate contact surfaces before installing
q   Attach to hydraulic compensation element -item 5- using securing clip -item 6-
8 - Oil strainer
q   Inserted into cylinder head
q   Renew
9 - Seal
q   Inserted into cylinder head
q   4x
q   Renew
10 - Camshaft housing
q   Removing and installing → Chapter
11 - Bolt
q   Renew
q   Note correct sequence when loosening → Anchor
q   Tightening torque and sequence → Fig.
12 - Bolt
q   20 Nm
13 - Engine lifting eye
14 - Bolt
q   Renew
q   Note correct sequence when loosening → Anchor
q   Tightening torque and sequence → Fig.
15 - Cylinder head gasket
q   Renewing → Chapter „Removing and installing cylinder head“
q   Installation position: Part number points towards cylinder head, and must be legible from the inlet side
q   If renewed, change coolant and engine oil

   
Checking cylinder head for distortion
–  Use straight edge 500 mm -VAS 6075- and feeler gauge to measure cylinder head for distortion at several points.
l  Max. permissible distortion: 0.05 mm.
  A15-10931
Reworking cylinder head sealing surface
Machining of the cylinder head (surface grinding) is only permissible down to the minimum dimension -a-.
l  Minimum dimension: -a- = 108.25 mm
  N15-0658
Cylinder head - tightening torque and sequence
  Note
Renew the bolts tightened with specified tightening angle.
–  Tighten bolts in 4 stages in the sequence shown:
  V15-0738
StageBoltsTightening torque/angle specification
1.-1 … 10-Screw in bolts by hand until they make contact
2.-1 … 10-20 Nm
3.-1 … 10-turn 90° further
4.-1 … 10-turn 90° further

   

Removing and installing cylinder head > < Cylinder head