Audi Workshop Service and Repair Manuals

• ◆ V.A.G 1331 Torque wrench
• ◆ V.A.G 1410 Torque wrench
• ◆ V.A.G 1869/2 Brake pedal depressor

• ◆ After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in the normal operating position.
• ◆ To draw off brake fluid from the reservoir, use a bleeder bottle which is used only for brake fluid. Brake fluid is poisonous and must on no account be siphoned by mouth through a hose.
• ◆ Brake pedal depressor VAG 1869/2 must be fitted before removing a brake caliper or disconnecting a brake hose from the brake caliper.

• Hexagon socket head bolt,
  10 Nm

• ABS speed sensor
• ◆ Before inserting sensor, clean fitting hole inner surface and coat with lubricating paste G 000 650.
• Cover plate
• Brake disc, internally ventilated
• ◆ Internally ventilated brake disc: ø239.00 mm
• ◆ When worn always renew both sides.
• ◆ Do not force brake discs off wheel hub; if necessary, use rust remover otherwise brake discs will be damaged.

• Cross-head screw, 4 Nm
• Hexagon bolt, 10 Nm
• Brake pads
• ◆ With wear indicator
• ‒ Once the wear limit is reached (limit: 2 to 3 mm), the warning light in the dash panel insert comes on.
• ◆ With riveted retaining spring
• ◆ Thickness 14 mm, brake pad with largest frictional area fitted to the outside
• ◆ Wear limit: 7 mm including backplate
• ◆ Check thickness

=> Maintenance manual; Description of operations; Front and rear brake pads: check thickness

• ◆ Before fitting the pads, clean the pad guide surfaces and apply a coat of lithium grease G 052 142 A2.

• ◆ Always replace all components on an axle
• ◆ Removing and installing
  .
• ◆ Allocation

=> Replacement Parts Catalogue

• Connector
• ◆ Unplug connector when replacing pads
• ◆ Insert cable for wear indicator in dust cap
• FS I AL brake caliper
• ◆ Do not disconnect brake hose when changing brake pads
• ◆ Insert cable for wear indicator in dust cap

• ◆ Removal:
• ‒ Attach hose of bleeder bottle on bleeder screw
• ‒ Open bleeder screw
• ‒ Fit brake pedal depressor V.A.G 1869/2
• ‒ Brake pads -Item 46-8
• ‒ Brake hose -Item 13- Detach from brake caliper
• ◆ Installation:
• ‒ Brake pads -Item 46-9
• ‒ Brake hose -Item 13- Attach to brake caliper
• ‒ Remove brake pedal depressor V.A.G 1869/2
• ‒ Bleed brake system
• ◆ Repairing => Page 47-1.

• Guide pin, 28 Nm
• Trim cap
• ◆ Remove
• Locking device
• Brake hose with banjo union with banjo bolt
• ◆ With copper sealing washers (bronze coloured)
  Tightening torque, 45 Nm
• ◆ With galvanised sealing washers (silver coloured)
  Tightening torque, 35 Nm
• Air duct
• ◆ For cooling the brake system
• Hexagon bolt, 10 Nm
• Wheel bearing housing