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Adjusting selector mechanism >
< Removing and installing selector cables - exploded view
A2
Power transmission
5-speed manual gearbox 02T
Gearbox mechanics,operation, construction,diff. / Servicing selector mechanism
Removing and installing selector mechanism
Removing and installing selector mechanism
Removing and installing selector mechanism
Special tools and workshop equipment required
t
Polycarbamide grease -G 052 142 A2-
t
Silicone grease -G 000 405 A2-
Removing
–
First check whether a coded radio is fitted. If this is the case obtain the anti-theft coding.
–
With the ignition switched off, disconnect battery earth strap.
Release cable end-pieces for gate selector cable and gear selector cable as follows:
–
Pull locking mechanism on gate selector cable and gear selector cable forwards in direction of
-arrow 1-
onto stop.
–
Turn locking sleeve in direction of
-arrow 2-
up to limit stop and clip locking sleeve in place.
Note
It should now be possible to move the cable in the cable end-piece.
–
Pull gear selector cable and gate selector cable out of cable end-pieces.
Remove gear selector cable
-1-
and gate selector cable
-2-
from support bracket
-4-
as follows:
–
Turn release ring
-3-
in direction of
-arrow A-
as far as stop and pull cable out of support bracket
-4-
in direction of
-arrow B-
.
–
Move both cables clear towards rear.
–
Lift gear lever boot
-1-
off centre console in direction of
-arrow-
.
–
Pull boot up and over gear knob.
–
Open clip
-arrow-
and pull off gear knob together with boot.
–
Remove centre console (rear)
→ Rep. Gr.68
.
–
Remove securing bolts
-arrows-
for selector housing.
–
Pull off both securing clips
-1-
and securing clips
-2-
.
–
Use screwdriver to pry off selector cable
-arrow-
and pull off selector housing from cables.
–
Raise vehicle.
–
Pry out rubber boot
-1-
from below using a screwdriver
-arrow-
.
–
Pull out both cables downwards.
Installing
Assembly is carried out in the reverse order to removal; note the following:
Note
A second mechanic is required in passenger compartment to assist insertion of cables.
–
Renew both clamping pieces
-1-
; they will be damaged upon removal.
–
Fit clamping pieces
-1-
together and press into rubber boot
-2-
.
Note
Make sure that sufficient silicon grease -G 000 405 A2- is applied in area
-A-
to clamping pieces and cables.
–
Push rubber boot several times back and forth in direction of
-arrow-
, to make sure silicon grease -G 000 405 A2- is applied to cables and clamping pieces.
-A-
Silicone grease -G 000 405 A2-
–
Turn release ring
-1-
in direction of
-arrow A-
as far as stop and guide cable into support bracket in direction of arrow
-B-
.
–
Let go of release ring
-1-
again and make sure that both cables are locked in support bracket.
Note
In addition, the gear selector cable must be clipped into cable bracket (located at support bracket).
–
Install selector housing and tighten to 9 Nm.
–
Install centre console
→ Rep. Gr.68
.
Adjusting selector mechanism
→ Chapter
.
Power transmission
5-speed manual gearbox 02T
Gearbox mechanics,operation, construction,diff. / Servicing selector mechanism
Removing and installing selector mechanism
Adjusting selector mechanism >
< Removing and installing selector cables - exploded view