audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing fuel tank > < 42 ltr. fuel tank with components - exploded view
Draining fuel tank
Draining fuel tank
   
A - Procedure if fuel tank is more than 3/4 full → Anchor.
B - Procedure if fuel tank is less than 3/4 full → Anchor.
Special tools and workshop equipment required
t  Fuel extractor unit -VAS 5190-
Procedure
Observe safety precautions → Chapter.
Observe rules for cleanliness → Chapter.
  Caution
Secure earth wire of fuel extractor unit -VAS 5190- to a bare metal part on the body.
  W00-1107
A - Procedure if fuel tank is more than 3/4 full
–  Detach tapered adapter -2- from shaft end -1- of fuel extractor unit -VAS 5190-.
–  Use insulating tape to mark the extraction hose -arrow- at a distance of -a- = 190 mm from the end of the hose.
  A20-0703
–  Remove filler cap from fuel filler neck.
  Note
Do not insert extraction hose into fuel tank further than marking on hose to avoid damaging the fuel gauge sender -G-.
–  Fit shaft end -1- of fuel extractor unit -VAS 5190- onto fuel filler neck.
–  Push extraction hose into fuel tank until marking on hose -arrow- coincides with shaft end.
–  Drain fuel tank as much as possible through fuel filler neck.
–  Carefully remove extraction hose.
–  Remove fuel gauge sender → Chapter.
–  Extract remaining fuel through opening for fuel gauge sender.
  Note
  A20-0698
t  The procedure when using a fuel extractor without shaft end is basically the same.
t  In this case, make a mark -arrow- on the extraction hose at distance -a- = 125 mm from the end of the hose -1- using insulating tape. The extraction hose has been properly inserted when the affixed mark is level with the edge of the filler neck.
t  If hose is difficult to insert, apply a thin coat of engine oil. DO NOT use silicone-based lubricant.
B - Procedure if fuel tank is less than 3/4 full
–  Remove fuel gauge sender → Chapter.
–  Extract remaining fuel through opening for fuel gauge sender.
  A20-0732

Removing and installing fuel tank > < 42 ltr. fuel tank with components - exploded view