audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling triple roller joint AAR 2000 > < Grease quantity and type
Dismantling and assembling drive shaft
   
Dismantling and assembling drive shaft
1 - 12-point nut (self-locking)
q   Tightening torque → Item
q   Always renew if removed
q   Colour: silver
q   Remove any corrosion on thread of outer joint before fitting nut.
q   Tightening:
–  Degrease thread on stub axle.
–  Install and tighten new 12-point nut using socket (36 mm) -T10125-.
2 - Hexagon socket nut, self-locking (pressed-steel version)
q   Pressed-steel hexagon socket nuts are installed on vehicles up to chassis number 8Z-2-015 078. Replace pressed-steel nuts on both sides of vehicle with 12-point nuts → Item.
q   Pressed-steel hexagon socket nuts must not be installed.
3 - Deflector ring
q   Only installed with basic running gear
q   Colourless
4 - Outer constant velocity joint
q   Renew only as complete unit
q   Removing → Fig.
q   Installing: drive onto shaft with plastic hammer until compressed circlip seats
q   Greasing → Chapter
q   Checking → Chapter
q   Apply locking fluid -D 185 400 A2- to splines before inserting in wheel hub → Anchor or → Anchor
q   Degrease thread on stub axle
5 - Circlip
q   Always renew
q   Insert in groove on shaft
6 - Spacer ring (plastic)
7 - Convex washer
q   Large Ø (concave side) contacts spacer ring
8 - Hose clip
q   Always renew
9 - Boot for constant velocity joint
q   Check for splits and chafing
q   Material: Hytrel (polyelastomer)
10 - Hose clip
q   Always renew
11 - Drive shaft
q   Left drive shaft with damper weight
12 - Boot for triple roller joint
q   Check for splits and chafing
13 - Hose clip
q   For triple roller joint
q   Always renew
14 - Multi-point socket-head bolt
q   Pre-tighten to 10 Nm in diagonal sequence
q   Tighten to 70 Nm
q   Always renew if removed
15 - Joint body
16 - Triple roller spider with rollers
Chamfer -arrow- faces towards drive shaft splines
17 - Circlip
q   Always renew
q   Remove and install using circlip pliers -VW 161 A-
18 - O-ring
q   Always renew
19 - Cover
q   Always renew

   

Dismantling and assembling triple roller joint AAR 2000 > < Grease quantity and type