Audi Workshop Service and Repair Manuals

The various brake pipe and brake hose installation positions and torques are given in the following.

→ Brake pipes in area of brake master cylinder/hydraulic unit ITT Mark 20

•     1 -    Brake pipe to brake master cylinder, 14 Nm
•     2 -    Brake pipe to hydraulic unit, 14 Nm

→ Brake pipes in area of brake master cylinder/hydraulic unit ITT Mark 60

•     1 -    Brake pipe to brake master cylinder, 14 Nm
•     2 -    Brake pipe to hydraulic unit, 14 Nm

→ Brake pipes/brake hoses in area of front wheel - front-wheel drive vehicles

•     1 -    Banjo bolt, 35 Nm
•     2 -    Brake pipe, 14 Nm
•     3 -    Clip
•     4 -    Brake hose

→ Brake pipes/brake hoses in area of front wheel - four-wheel drive vehicles

•     1 -    Banjo bolt, 35 Nm
•     2 -    Brake pipe, 14 Nm
•     3 -    Clip
•     4 -    Heat shield
• - Attachment to suspension strut => Next Fig.

→ Attachment of brake hose to suspension strut - front-wheel drive vehicles

•     1 -    Clamp
•     2 -    Bolt, 9 Nm
•     3 -    Heat shield
•     4 -    Brake hose
•     5 -    Clip

→ Brake pipe/brake hoses in area of rear wheels - front-wheel drive vehicles

•     1 -    Brake hose
•     2 -    Brake pipe, 14 Nm
•     3 -    Bracket
•     4 -    Clip

→ Attachment of brake hose to brake caliper - front-wheel drive vehicles

•     1 -    Banjo bolt, 38 Nm
• Replace brake hose/brake pipe with banjo bolt whenever banjo bolt has been slackened off
•     2 -    Brake hose

→ Brake pipe/brake hoses in area of rear wheels - four-wheel drive vehicles

•     1 -    Bracket
•     2 -    Brake hose
•     3 -    Brake pipe, 14 Nm
•     4 -    Clip

→ Attachment of brake pipe/angle piece to brake caliper - four-wheel drive vehicles

•     1 -    Brake pipe, 14 Nm
•     2 -    Angle piece
•     3 -    Banjo bolt, 38 Nm
• Always replace angle piece with banjo bolt after slackening off banjo bolt

→ Brake pipe connection

• ‒ Support hollow nut -1- when tightening banjo bolt -2-.
• ‒ Tightening torque 14 Nm

→ Brake hose connection with locating pin

• ‒ Make sure groove in banjo union of brake hose is inserted in locating lug -arrow-.