audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing turbocharger > < Rules for cleanliness
Turbocharger - exploded view
   
Turbocharger - exploded view
1 - 10 Nm
2 - Oil return pipe
q   To sump
3 - 10 Nm
q   Install using locking fluid; for locking fluid refer to → Parts catalogue
4 - Gasket
q   Renew
5 - 10 Nm
6 - 10 Nm
q   Do not unscrew
7 - Vacuum unit for charge pressure control valve
q   Cannot be renewed separately
q   Do not remove
8 - Turbocharger
q   Checking → Chapter
q   Removing and installing → Chapter
9 - 25 Nm
q   Renew
10 - Gasket
q   Renew
q   Note installation position
11 - 10 Nm
12 - Banjo bolt, 30 Nm
13 - Oil supply pipe
q   From oil filter bracket → Item
14 - 30 Nm
q   Renew
q   Coat thread and contact surface of bolt head with high-temperature paste; → Parts catalogue
15 - Exhaust manifold
16 - 23 Nm
17 - Banjo bolt, 30 Nm
18 - Gasket
q   Renew
q   Note installation position
19 - Banjo bolt, 35 Nm
20 - Coolant return hose/pipe
21 - 20 Nm
22 - Banjo bolt, 30 Nm
23 - 10 Nm
24 - Coolant supply pipe
25 - Banjo bolt, 35 Nm
26 - Lambda probe -G39- (before catalytic converter)
q   The threads on the new Lambda probes are coated with a special assembly paste.
q   If re-installing old Lambda probe, coat thread with high-temperature paste: Refer to → Parts catalogue for high-temperature paste.
q   The assembly paste/high-temperature paste must not get into the slots on the probe body.
q   Tighten to 55 Nm
27 - 40 Nm
q   Renew
28 - Front exhaust pipe
q   With flexible joint
q   Do not bend flexible joint more than 10° – otherwise it can be damaged
q   Removing and installing → Chapter
29 - 30 Nm
q   Use only genuine bolt → Parts catalogue
30 - 20 Nm
31 - Bracket
q   For turbocharger
32 - Gasket
q   Renew

   

Removing and installing turbocharger > < Rules for cleanliness