audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Servicing valve gear > < Installing cylinder head
4-Cylinder engine (5-valve), Mechanics
Removing and installing cylinder head
Checking compressions
 
W00-0060

Special tools and workshop equipment required

  • ◆ Spark plug spanner 3122 B

 
W00-0563
  • ◆ Compression tester V.A.G 1381 or V.A.G 1763
 
A97-0022

Requirements for test:

  • ● Engine oil temperature not less than 30 °C
  • ● Battery voltage not less than 12.7 V

Test sequence

  • ‒ Switch off ignition.
  • ‒ → Remove fuses for ignition coil and fuel injectors from sockets "10"and "29".

 
A10-1321
  • ‒ → Remove engine cover panel -arrows-.
  • ‒ Disconnect spark plug connectors.
  • ‒ Remove spark plugs with spark plug spanner 3122B.
  • ‒ Fully open throttle valve.
  • ‒ Check compressions with compression tester V.A.G 1381 or V.A.G 1763.

Note:

Using the compression tester

=> Operating instructions

  • ‒ Operate starter until tester shows no further pressure increase.

Compression pressure:

New


bar

Wear limit

bar

Difference between cylinders
bar

10.0 ... 13.0

7.0

max. 3.0

  • ‒ Install spark plugs.
  • ‒ Interrogate and erase fault memory:

=> Motronic injection and ignition system; Repair group 24

Note:

Faults will be stored in the memory when fuses are removed. Interrogate and if necessary erase fault memory after completing test.

Tightening torque

Component

Nm

Spark plugs in cylinder head

30

Servicing valve gear > < Installing cylinder head