audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing cylinder head cover > < Removing and installing upper section of intake manifold
4-Cylinder engine (5-valve), Mechanics
Removing and installing cylinder head
Removing and installing lower section of intake manifold
 
A10-1321
  • ‒ → Remove engine cover panel -arrows-.

 
A15-0782
  • ‒ → Release spring clamp -3- and push back on air hose.

Vehicles with exhaust gas recirculation:

  • ‒ Remove bolts -1- and -2- and disconnect exhaust gas recirculation pipe from top of throttle valve housing.

All models

  • ‒ Disconnect spark plug connectors.
 
A24-0146
  • ‒ → Unplug connector -arrow- on intake manifold changeover valve -N156.

 
A24-0147
  • ‒ → Unscrew bolts -arrows- for upper section of intake manifold.
  • ‒ Pivot up upper section of intake manifold.
 
A15-0128
  • ‒ → Pull connector off Hall sender -G40 -arrow-.
  • ‒ Unplug connectors from injectors.

 
A24-0095
  • ‒ → Disconnect vacuum hose from fuel pressure regulator -arrow-.
 
A10-0140
Warning
Fuel system is under pressure. Before opening the system place a cloth around the connection. Then release pressure by carefully loosening the connection.
  • ‒ → Press release catches and disconnect fuel supply line -1- and fuel return line -2.

 
A24-0148
  • ‒ → Unscrew bolts -arrows- securing fuel rail to lower section of intake manifold and separate upwards from lower section of intake manifold with injectors in place.
 
A15-0759
  • ‒ → Unscrew bracket -6- for oil dipstick guide tube from lower section of intake manifold.
  • ‒ Unscrew bolts -1 ... 5- and remove lower section of intake manifold.

Note:

Plug intake ports on cylinder head with clean cloths.

Installing

Install in reverse sequence; note the following points:

Note:

Replace gaskets and seals.

  • ‒ Install upper section of intake manifold .

Tightening torques

Component

Nm

Intake manifold (lower section) to cylinder head


10

Bracket to intake manifold
(lower section)


10

Fuel rail to intake manifold
(lower section)


10

Removing and installing cylinder head cover > < Removing and installing upper section of intake manifold