audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing toothed belt > < Removing and installing ribbed belt
4-Cylinder engine (5-valve), Mechanics
Dismantling and assembling engine
Removing and installing bracket for auxiliary drives

Removing

 
A10-0161
Caution!
On vehicles equipped with telematics the telematics control unit must be switched to service mode before the battery terminals are disconnected.=>Radio, telephone and navigation system; Repair group 91
  • ‒ Obtain code on vehicles with coded radio/integrated radio and navigation system.
  • ‒ With ignition switched off disconnect battery earth strap.
  • ‒ Remove ribbed belt .
  • ‒ → Remove noise insulation panels (centre and right side) -arrows-.
 
A10-0920
  • ‒ Detach pulley from power steering pump using mandrel for leverage.
  • ‒ → Unplug connector -1- from pressure switch for power steering -F88.
  • ‒ Unbolt power steering pump -arrows-, move clear towards the side and tie in place. Do not open hydraulic connections.

 
A10-0464
  • ‒ → Disconnect hoses and connector from secondary air pump, remove air pump -arrows-.
 
A13-0361
  • ‒ → Unplug electrical connector -2-
  • ‒ Unscrew and disconnect cable -1- at alternator.
  • ‒ Unscrew cable clamp and move wiring clear.

 
A13-0375
  • ‒ → Remove bolts -arrows-.
  • ‒ Detach alternator and guide out of engine compartment from right side.
 
A10-0941

Vehicles with air conditioner:

  • ‒ Unbolt fan on right side of fan cowl. Lower it clear and tie it to the body. All wiring remains attached.
  • ‒ → Disconnect electrical connector -1- for magnetic clutch on air conditioner compressor.
Warning!
The air conditioning system refrigerant circuit must not be opened.
  • ‒ Unscrew bolts -arrow- for air conditioner compressor.
  • ‒ Drop the compressor down and secure to lock carrier with wire.
 
A13-0374

All models

  • ‒ → Remove ribbed belt tensioning element -arrows-.
 
N19-0246
  • ‒ → Unbolt bracket for auxiliary drives -bolts A ... F-.

 
N19-0246

Installing

Install in reverse sequence; note the following points:

  • ‒ → Tighten bolts in alphabetical sequence to 45 Nm -A ... F- .
  • ‒ Install the alternator, power steering pump and air conditioning compressor=>from Page 13-3.
  • ‒ Install ribbed belt .

Notes:

  • ◆ When the battery is reconnected, re-activate electrical equipment (radio, combined radio/navigation system, clock, electric windows) as described in the Owner's Manual.
  • ◆ De-activate service mode in telematics control unit.

=> Radio, telephone and navigation system; Repair group 91

  • ◆ Further procedures after reconnecting the voltage supply:

=> Motronic injection and ignition system; Repair group 24

Tightening torques

Component

Nm

Support bracket for auxiliary units to cylinder block


45

Tensioner for ribbed belt to support bracket for auxiliary units


23

Removing and installing toothed belt > < Removing and installing ribbed belt