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Audi Workshop Service and Repair Manuals

Checking activation signal for air conditioner compressor regulating valveN280 > < Detaching air conditioner compressor from holder/attaching (vehicles with 4 or 6-cyl. engine)
Detaching air conditioner compressor from holder/attaching (vehicles with 5-cyl. engine)
Detaching air conditioner compressor from holder/attaching (vehicles with 5-cyl. engine)
  Note
t  The air conditioner compressor can be detached from the holder for the ancillaries and re-attached without opening up the refrigerant lines.
t  The holder for the ancillaries (for the air conditioner compressor and associated components) can be removed and installed without having to open the refrigerant circuit.
t  Vehicles with a 5-cyl. engine have 2 poly V-belts attached to the air conditioner compressor. The air conditioner compressor is therefore provided with a double-belt pulley. For removal of the poly V-belts, refer to → Engine, mechanics; Rep. gr.13.
t  For the routing of the two poly V-belts, refer to → Engine, mechanics; Rep. gr.13 and → Fig.
t  In the following a description is given of the detachment and attachment of the air conditioner compressor in a vehicle with a 2.5 l TFSI engine with a „Sanden“ air conditioner compressor. There may be differences for vehicles with other engines or a different air conditioner compressor (depending on the engine, it may also be necessary to remove or unfasten certain ancillaries).
t  Do not drain the refrigerant circuit, do not detach refrigerant hoses and refrigerant lines from the air conditioner compressor.
t  Do not unfasten the refrigerant lines and the corresponding clamps.
t  After detaching the air conditioner compressor, secure it with a piece of wire for example to the vehicle. Do not leave it suspended from the refrigerant lines → Fig.
t  Before removing, mark the direction of the poly V-belts with chalk or a felt-tip pen. Running a used belt in the opposite direction could destroy it.
t  Different air conditioner compressors may be fitted depending on the engine and country version. → Electronic parts catalogue
Detaching air conditioner compressor from holder for ancillaries/re-attaching
–  Perform the preparatory work in the manner described for the 4 and 6-cyl. engine → Chapter.
–  Detach the air conditioner compressor from the 5-cyl. engine in the manner described for the 4 and 6-cyl. engine → Chapter.
Arrangement of the air conditioner compressor at the holder for ancillaries
   
1 - Holder for ancillaries for alternator and air conditioner compressor
t  Pay attention to the correct version → Electronic parts catalogue.
t  Removing and installing holder for ancillaries → Engine, mechanics; Rep. gr.13
Removing
–  Unfasten the air conditioner compressor, screw out the hexagon bolts -6-. Detach the air conditioner compressor from the holder for ancillaries and attach to the body using a piece of welding wire for example → Fig..
–  Screw out the bolts from the holder for ancillaries.
2 - Multi-point socket head bolt
q   25 Nm
3 - Multi-point socket head bolt
q   25 Nm
4 - Hexagon socket head bolt
q   25 Nm
5 - Air conditioner compressor
q   Removing and installing → Chapter
6 - Hexagon bolts
q   25 Nm
7 - Dowel sleeves
q   2x
q   Pay attention to correct version and proper positioning between holder for ancillaries and air conditioner compressor.

   
Attaching air conditioner compressor to body
If the air conditioner compressor is removed without opening the refrigerant circuit, the air conditioner compressor is to be attached to the body using a piece of welding wire for example.
In doing so, take care not to strain the refrigerant hoses at the air conditioner compressor.
  N87-0382
Routing of the two poly V-belts
1 - Idler wheel, top
2 - Poly V-belt pulley - alternator
3 - Idler wheel, bottom
4 - Poly V-belt for alternator and coolant pump
5 - Poly V-belt pulley - air conditioner compressor
6 - Poly V-belt for air conditioner compressor
7 - Poly V-belt pulley - crankshaft
8 - Tensioning roller for poly V-belt - air conditioner compressor
9 - Tensioning roller for poly V-belt - alternator and coolant pump
10 - Poly V-belt pulley - coolant pump
  N87-10330

Checking activation signal for air conditioner compressor regulating valveN280 > < Detaching air conditioner compressor from holder/attaching (vehicles with 4 or 6-cyl. engine)