General repair instructions |
Proper tools and the maximum possible care and cleanliness are essential for satisfactory gearbox repairs. The usual basic safety precautions also naturally apply when carrying out repair work. |
A number of generally applicable instructions for the various repair procedures are summarised here. They apply to the work described in this Manual. |
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| Clean contact surfaces when assembling mounting brackets and waxed components. The contact surfaces must be free of wax and grease. |
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| Thoroughly clean all joints and connections and the surrounding areas before dismantling. |
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| When installing manual gearbox, ensure that the dowel sleeves between the engine and the gearbox are correctly located. |
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| Thoroughly clean joint surfaces on gearbox housing etc. before applying sealing paste. |
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| Apply sealing paste -AMV 188 200 03- evenly and not too thick. |
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| Breather holes must remain free of sealing paste. |
Oil seals, seals, O-rings and gaskets |
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| Always renew oil seals, O-rings and gaskets. |
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| After removing gaskets and seals, always inspect the contact surface on the housing or shaft for burrs resulting from removal or for other signs of damage. |
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