audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing over-centre spring > < Function check for clutch master cylinder and slave cylinder
Exploded view - pedal cluster, clutch master cylinder
   
Exploded view - pedal cluster, clutch master cylinder
  Note
Lubricate all bearings and moving surfaces with grease -G 000 450 02-.
1 - Pipe/hose assembly or plastic pipe
q   For correct version, refer to → Electronic parts catalogue
q   Disconnecting from clutch master cylinder and clutch slave cylinder → Fig.
q   Removing and installing → Chapter
2 - Seal or O-ring
q   Matched to type of connection → Fig.
q   For correct version, refer to → Electronic parts catalogue
q   Renew damaged seals or O-rings
q   Push onto pipe connection
q   Lubricate with brake fluid before installing
3 - Clip
4 - Supply hose
q   To brake fluid reservoir
q   Made of rubber or plastic, depending on version
q   Plastic supply hose with additional seals → Fig.
5 - Nut
q   3x
q   Self-locking
q   Renew
q   20 Nm
6 - Gasket
q   Renew
7 - Mounting bracket
q   For clutch pedal
q   Removing and installing → Chapter
8 - Bolt
9 - Bearing bush
10 - Pivot pin
11 - Clutch pedal
q   Removing and installing → Chapter
12 - Bearing bush
13 - Nut
q   Self-locking
q   Renew
q   25 Nm
14 - Retaining clip
q   For operating rod on clutch master cylinder
15 - Over-centre spring
q   Removing and installing → Chapter
16 - Seal
q   Renew
17 - Clutch master cylinder
q   Removing and installing → Chapter
18 - Clutch position sender -G476-
q   Removing and installing → Chapter
q   Checking in “Guided Fault Finding” → Vehicle diagnosis, testing and information system VAS 5051

   
Crash bar - tightening torque
–  Install crash bar -2- and tighten 1 or 2 bolts (depending on version) -arrows B-.
l  M6 10 Nm
l  M8 20 Nm
  A30-10001

Removing and installing over-centre spring > < Function check for clutch master cylinder and slave cylinder