Audi Workshop Service and Repair Manuals

Removing and installing bracket for ancillaries

Special tools and workshop equipment required

t	Support bracket -10 - 222 A- with hexagon nut -10 - 222 A /27-

t	Removal lever -80 - 200-

t	Eye-head bolt -3368-

t	Engine support bracket (supplementary set) -T40093-

t	Flange nut M10 or nut M10 with washer

Removing –  Remove alternator → Electrical system; Rep. gr.27.

–  Remove high-pressure pump → Rep. gr.23.

–  Position support bracket -10 - 222 A- with adapters and spindles on bolted flanges of wing panels as shown in illustration. –  Replace wing nut from spindle -10 - 222 A /11- (rear right) with hexagon nut -10 - 222 A /27--arrow -. –  Attach hook of spindle to engine lifting eye (left-side).

WARNING Risk of accident because of loose bolt connections. Screw on flange nut or nut with washer -arrow- at least 6 turns to ensure that eye-head bolt -3368- is properly secured. –  Secure eye-head bolt -3368- with flange nut M10 or nut with washer to engine support as shown in illustration. –  Hook spindle -10 - 222 A /11- (right-side) onto eye-head bolt -3368- with hexagon nut -10 - 222 A /27-. –  Take up weight of engine evenly with both spindles (but do not raise engine).

–  Remove bolts -arrows-. –  Detach electrical connector at coolant shortage indicator switch -F66- and move coolant expansion tank to side.

–  Remove bolts -1- and -2- and remove connecting bracket. –  Remove bolts -3 ... 6- and detach engine mounting.

–  Remove bolt -3- on engine support.   Note Disregard -items 1, 2-.

–  Remove bolt -arrow-. –  Remove bolts -1- and -2- and remove idler rollers for toothed belt.

–  Remove bolts -1 ... 6- and detach bracket for ancillaries. Installing Installation is carried out in the reverse order; note the following:   Note Renew the bolts tightened with specified tightening angle. –  Check that dowel sleeve at top right between bracket for ancillaries and cylinder block is fitted; insert dowel sleeve if necessary. –  Tighten bolts for bracket for ancillaries → Fig.. –  Install engine support and engine mounting → Chapter. –  Install high-pressure pump → Rep. gr.23. –  Install toothed belt (adjust valve timing) → Anchor. –  Install alternator → Electrical system; Rep. gr.27.