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Checking exhaust gas recirculation cooler change-over >
< Exhaust gas recirculation with exhaust gas recirculation cooler - exploded view
A3 Mk2
Power unit
4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics
Exhaust system
Exhaust gas recirculation system (vehicles with engine codes CBAA, CBAB, CBBB)
Removing and installing exhaust gas recirculation valveN18 with exhaust gas recirculation potentiometerG212
Removing and installing exhaust gas recirculation valveN18 with exhaust gas recirculation potentiometerG212
Removing and installing exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-
Removing
–
Remove engine cover panel
-arrows-
.
–
Remove noise insulation
-1-
→ Rep. gr.50
.
–
Release hose clip
-2-
, lift retaining clip
-1-
and remove air hose.
–
Remove bolts
-1-
and
-3-
.
–
Loosen hose clip
-5-
and disconnect air pipe
-2-
, but leave in position.
Note
Disregard
-item 4-
.
–
Unplug electrical connector
-3-
at intake manifold flap motor -V157-.
Note
Disregard
-items 1, 2, 4-
and
-arrow-
.
–
Unscrew bolts
-arrows-
and detach intake manifold flap motor -V157-.
–
Unplug electrical connector
-1-
on exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-.
–
Remove bolts
-2-
and
-3-
and detach exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-.
Note
Disregard
-item 4-
.
Installing
Installation is carried out in the reverse order; note the following:
l
Tightening torque
→ Chapter „Exhaust gas recirculation with exhaust gas recirculation cooler - exploded view“
Note
Renew O-ring.
–
Install intake manifold flap motor -V157-
→ Rep. gr.23
.
–
Install air pipe
→ Chapter
.
–
Install air hose with plug-in connector
→ Fig.
.
–
Install noise insulation
→ Rep. gr.50
.
Power unit
4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics
Exhaust system
Exhaust gas recirculation system (vehicles with engine codes CBAA, CBAB, CBBB)
Removing and installing exhaust gas recirculation valveN18 with exhaust gas recirculation potentiometerG212
Checking exhaust gas recirculation cooler change-over >
< Exhaust gas recirculation with exhaust gas recirculation cooler - exploded view