audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Brake caliper C54 > < High-pressure and low-pressure tests
Residual pressure test
Residual pressure test
Special tools and workshop equipment required
   
t  Tester for brake pressure regulator -V.A.G 1310A-
Ensure adequate servo assistance is available for this test.
Before starting:
–  Vehicle raised on a two-column lifting platform.
Make sure that the brake system (master cylinder, brake hoses, brake lines and brake calipers) works properly and is free of leaks.
–  Connect tester for brake pressure regulator -V.A.G 1310A-.
Fault-finding procedure if pads are worn on one side of the vehicle:
–  Remove bleeder screw at one of the front brake calipers. Connect pressure gauge (tester for brake pressure regulator -V.A.G 1310A-).
–  Start engine.
Simulate brake applications at various pressures up to approx. 100 bar.
t  Operate brake pedal slowly at various pressures.
t  Operate brake pedal rapidly at various pressures.
–  Firmly depress brake pedal once as far as it will go.
If the wheel is difficult to turn and there is no residual pressure in the system:
–  The pad may be sticking in the guide rail in the caliper, or the caliper may be dirty.
–  The piston may be seized or sticking in the caliper.
If the wheel is difficult to turn and there is residual pressure in the system:
–  The pedal mechanism may be sticking, or foreign bodies in pedal mechanism.
–  If it is possible to pull back the brake pedal slightly so that the brake pressure drops to zero, the brake servo must be renewed, or the pedal mechanism is sticking.
Checking brake master cylinder
–  Connect tester for brake pressure regulator -V.A.G 1310A- and build up a pressure of 5 - 10 bar without vacuum assistance. Renew brake master cylinder if pedal yields continuously under this pressure.
  V47-0133

Brake caliper C54 > < High-pressure and low-pressure tests