audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Exhaust system (rear section) - exploded view of components > < Removing and installing parts of exhaust system
Exhaust system (front section) - exploded view of components
   
Exhaust system (front section) - exploded view of components
1 - Lambda probe -G39-
q   Before catalytic converter
q   Threads of new Lambda probes are already greased with assembly paste; the paste must not get into the slots on the probe body
q   When re-using the old Lambda probe, grease thread with high-temperature lubricant; the paste must not get into the slots of the probe body; High-temperature lubricant → Parts catalogue
q   Removing and installing → Rep. Gr.24
q   Tighten to 55 Nm
2 - Connecting pipe for exhaust gas recirculation
3 - Clip
q   Tighten to 1.3 Nm
4 - Lambda probe after catalytic converter -G130-
q   Threads of new Lambda probes are already greased with assembly paste; the paste must not get into the slots on the probe body
q   When re-using the old Lambda probe, grease thread with high-temperature lubricant; the paste must not get into the slots of the probe body; High-temperature lubricant → Parts catalogue
q   Removing and installing → Rep. Gr.24
q   Tighten to 55 Nm
5 - Gasket
q   Renew
6 - 25 Nm
7 - Front exhaust pipe
q   With flexible joint
q   Do not bend flexible joint more than 10° – otherwise it can be damaged
q   Removing and installing → Chapter
q   Align exhaust system so it is free of stress → Chapter
8 - Exhaust gas temperature sender 1 -G235-
q   Tighten to 45 Nm
9 - Gasket
q   Renew
10 - 27 Nm
11 - Main catalytic converter
q   Protect against knocks and impact
q   Removing and installing → Chapter
12 - NOx sender -G295-
q   Tighten to 52 Nm
13 - Clamp (front)
q   Before tightening, align exhaust system so it is free of stress → Chapter
q   Installation position → Fig.
q   Tighten bolt connections evenly
14 - To centre silencer
15 - M8 = 23 Nm; M10 = 40 Nm
16 - 25 Nm
17 - Washer
18 - Buffer
19 - Spacer sleeve
20 - 25 Nm
21 - Washer
22 - Compression spring
23 - Bracket
q   For vehicles with manual gearbox
q   Components of exhaust pipe mountings for vehicles with multitronic gearbox → Fig.
24 - Spacer sleeve
25 - 25 Nm
26 - Starter catalytic converter
q   Protect against knocks and impact
q   Removing and installing → Chapter
27 - 40 Nm
q   Renew
28 - Gasket
q   Renew
29 - Exhaust manifold
q   Removing and installing → Chapter

   
Installation position of front clamp
–  Install clamp so that ends of bolts do not protrude beyond bottom of clamp.
l  Bolt connection faces to left.
  A26-0159
Components of exhaust pipe mountings - vehicles with multitronic gearbox
1 - Nut, self-locking, 25 Nm
2 - Bolt, 25 Nm
3 - Spacer sleeve
4 - Buffer
5 - Bracket
6 - Spacer sleeve
7 - Bolt, 25 Nm
8 - Washer
9 - Compression spring
10 - Spacer sleeve
  A26-10185

Exhaust system (rear section) - exploded view of components > < Removing and installing parts of exhaust system