audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing injectors, replacing combustion-chamber sealing ring (Teflon sealing ring) > < Throttle valve control unit, exhaust-gas recirculation valve on intake manifold
Motronic Direct Injection and Ignition System (4-Cyl.)
Servicing injection system
Installation position of high-pressure injectors, air guides, high-pressure pump, coolant pipe
 
A24-0532

Note:

Follow procedure on Page 24-4.

  • Air guides
    • ◆ Removable
    • ◆ Check for damage and correct attachment
  • Sleeve
    • ◆ May remain lodged in cylinder head when high-pressure pump is removed; removable
  • O-ring
    • ◆ Replace
  • Mechanical single-plunger high-pressure pump with fuel-pressure regulating valve -N276
    • ◆ To remove, coolant pipe (Item 10) must first be disconnected
 
A24-0532
  • Connection for fuel return line to fuel tank
    • ◆ Not pressurised
  • High-pressure connection to fuel rail
    • ◆ Maximum 110 bar approx.
  • Connection for fuel supply line from fuel tank
    • ◆ An electric fuel pump which supplies fuel to mechanical high-pressure pump at pressure of approx. 6 bar is fitted in fuel tank.
 
A24-0532
  • Leak connection
    • ◆ Not pressurised
  • Securing bolts for high-pressure pump, 9 Nm
  • Coolant pipe
    • ◆ To remove high-pressure pump, coolant pipe must first be disconnected (see Engine Mechanics)
  • Installation position of injectors after removal of fuel rail

Removing and installing injectors, replacing combustion-chamber sealing ring (Teflon sealing ring) > < Throttle valve control unit, exhaust-gas recirculation valve on intake manifold