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Audi Workshop Service and Repair Manuals

Servicing bearing system for Torsen differential > < Assembly sequence
6-speed manual gearbox 01E Four-wheel drive
Dismantling and assembling bearing housing
Dismantling and assembling bearing housing
 
W34-0106

Special tools and workshop equipment required

  • ◆ Adapter VW 295 A
  • ◆ Thrust plate VW 401
  • ◆ Thrust plate VW 402
  • ◆ Press tool VW 407
  • ◆ Press tool VW 412
  • ◆ Tubular section VW 415 A
 
W34-0107
  • ◆ Tubular section VW 416 B
  • ◆ Thrust pad VW 433
  • ◆ Thrust pad VW 454
  • ◆ Support rails VW 457
  • ◆ Pressing-out lever VW 681
  • ◆ Fitting mandrel 2005
 
W00-0072
  • ◆ Thrust pad 2007
  • ◆ Washer, part no. 016 311 391 B
 
V34-2868
  • Flange shaft
    • ◆ Pressing out => Fig.1
    • ◆ Pressing in => Fig.2
  • Vibration damper
    • ◆ Pressing off => Fig.3
    • ◆ Pressing on => Fig. 4
  • Oil seal
    • ◆ Extracting => Fig.5
    • ◆ Preparation for fitting => Fig.6
    • ◆ Driving in => Fig.7
  • Bearing housing
  • O-ring
    • ◆ Always replace
    • ◆ Lubricate slightly before fitting
  • Ball bearing for flange shaft
    • ◆ Pressing out => Fig.8
    • ◆ Pressing in => Fig.9
  • Circlip
 
V39-1857

→ Fig.1    Pressing out flange shaft

  • ‒ Detach circlip before pressing out flange shaft.
 
V39-1860

→ Fig.2    Pressing in flange shaft

  • ‒ Press on vibration damper before pressing in flange shaft => Fig.4.
  • ‒ Fit circlip.

 
V34-2076

→ Fig.3    Pressing off vibration damper

 
V34-2077

→ Fig.4    Pressing on vibration damper

Note:

Heed position of holes.

 
V39-1858

→ Fig.5    Extracting oil seal

 
V39-0862

→ Fig.6    Preparing oil seal for fitting

  •     A -    Washer, part no. 016 311 391 B (1.7 mm thick)
  •     B -    Oil seal
  • ‒ Half-fill space between sealing lip and dust lip with sealing grease G 052 128 A1.
  • ‒ Lightly lubricate outer periphery of oil seal.
  • ‒ Consecutively place washer and oil seal on tool.
    • ‒ Installation position: Open side of oil seal facing bearing housing

 
V39-1859

→ Fig.7    Driving in oil seal

  • ‒ Detach washer.
 
V39-1874

→ Fig.8    Pressing out flange shaft ball bearing

 
V39-1877

→ Fig.9    Pressing in flange shaft ball bearing

Servicing bearing system for Torsen differential > < Assembly sequence