audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Stress-free alignment of exhaust system > < Removing and installing exhaust manifold
4-Cyl. TDI®Engine, Mechanics
Removing and installing exhaust system components
Removing and installing catalytic converter and exhaust pipe
 
A10-0658

Removing

Note:

To avoid damage, decoupling element of exhaust system is never to be tilted by more than 10 °.

  • ‒ → Release quick-release fasteners -2- and -3- and detach rear section of noise insulation.
  • ‒ Detach front exhaust system clamp.
  • ‒ Push clamp back to separate exhaust system.

 
A13-0339
  • ‒ Unclipcaps.
  • ‒ → Screw out bolts -arrows- and detach air cleaner cover.
 
A10-0746
  • ‒ → Screw out bolts -arrows-.
  • ‒ Remove air duct -1- and -2-.
  • ‒ Remove air intake duct to air cleaner.

 
A10-0756
  • ‒ → Disconnect vent hose -2- from air cleaner housing.
  • ‒ Unplug electrical connector -4- from air-mass meter.
  • ‒ Detach EGR valve -N18 from air cleaner housing -3-.
  • ‒ Detach wiring harness from air cleaner housing -arrow-.
  • ‒ Pull off air hose -5-.
  • ‒ Screw out bolt -1-.
  • ‒ Detach air cleaner housing.

Vehicles with automatic gearbox:

  • ‒ Remove EGR system cooler =>Page 26-48.
 
A10-0358

All models:

  • ‒ → Screw out turbocharger/catalytic converter bolts -arrows-.
  • ‒ Raise vehicle approx 550 mm, measured at bottom edge of bumper.
  • ‒ Turn exhaust pipe to left slightly, at the same time lifting it slightly.

 
A26-0387
  • ‒ → To prevent damage, place a cloth at the front right over the lock carrier.
  • ‒ Place catalytic converter decoupling element on cloth.
  • ‒ To separate flange connection, screw out nuts -arrows-.
  • ‒ Take out catalytic converter and exhaust pipe separately.

Installing

Install in reverse order, paying attention to the following:

Note:

Replace gaskets and self-locking nuts.

Vehicles with automatic gearbox:

  • ‒ Install EGR system cooler =>Page 26-53.

All models:

  • ‒ Perform stress-free alignment of exhaust system => Page 26-23.

Tightening torques

Component

Nm

Catalytic converter to turbocharger

25

Exhaust pipe to catalytic converter

25

Clamp for exhaust pipe

40

Stress-free alignment of exhaust system > < Removing and installing exhaust manifold