audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Assembly sequence - dismantling and assembling gearbox > < Exploded view - removing and installing 3rd to 6th gear
Exploded view - removing and installing input shaft, pinion shaft, hollow shaft, reverse gear wheel and reverse selector gear
Exploded view - removing and installing input shaft, pinion shaft, hollow shaft, reverse gear wheel and reverse selector gear
→ Chapter „Assembly sequence - dismantling and assembling gearbox“
   
1 - Bearing housing
2 - Reverse gear wheel
q   With support for reverse shaft
q   Exploded view - reverse gear wheel → Fig.
3 - Bolt
q   30 Nm
q   3x
4 - Reverse gear selector fork
5 - Pin with clip
q   For securing reverse gear selector fork to selector rod
6 - Circlip
q   Install the thickest circlip that will still just fit.
q   Re-determining thickness → Chapter
7 - 3rd gear wheel
q   Installation position: machined side faces reverse gear synchro-hub
8 - Reverse gear locking collar
q   Mark position in relation to synchro-hub prior to removing
q   Installation position: taper faces reverse gear synchro-ring
9 - Reverse gear synchro-hub
q   Installation position: high inside collar faces 3rd gear wheel
10 - Synchro-ring for reverse gear
q   Checking for wear → Fig.
11 - Reverse selector gear
q   Insert spring before installing → Fig.
q   Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm)
12 - Needle bearing
q   For reverse gear
13 - Pinion shaft
q   With inner race/double tapered roller bearing and needle bearing
q   Dismantling and assembling → Chapter
14 - Needle bearing
q   For pinion shaft/hollow shaft
q   Remove needle bearing prior to pulling pinion shaft out of hollow shaft
15 - Hollow shaft
q   With 1st speed and 2nd speed selector gears
q   Dismantling and assembling → Chapter
16 - Input shaft
q   Dismantling and assembling → Chapter

   
Exploded view - reverse gear wheel
1 - Thrust washer
2 - Needle bearing
3 - Reverse gear wheel
Installation position: collar points towards bearing housing
4 - Reverse shaft support
  A34-10050

Assembly sequence - dismantling and assembling gearbox > < Exploded view - removing and installing 3rd to 6th gear