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Removing and installing cover for front final drive > < Replacing oil seal for pinion shaft

A4 Mk2

Removing and installing left flange shaft
   
Removing and installing left flange shaft
Special tools and workshop equipment required
t  Used oil collection and extraction unit -V.A.G 1782-
t  Puller -T10037-
t  Drift -VW 295-

Removing
  Note
t  Removing and installing left flange shaft with gearbox in position → multitronic 01J, front-wheel drive; Rep. Gr.39 or → multitronic 0AN, front-wheel drive; Rep. Gr.39.
t  Heed the general repair instructions → Chapter.
t  Rules for cleanliness when working on automatic gearbox → Chapter.
l  Gearbox removed and mounted on assembly stand → Chapter.
   
–  Place the used oil collection and extraction unit -V.A.G 1782- under the gearbox.
–  Screw on the lower support of the puller -T10037- at the cover for the front final drive -arrow-.
  Note
In order to prevent damage to the needle bearings (polygon bearings) or the differential during removal, the flange shaft must be kept straight when removing (pull out evenly).
–  Remove flange shaft (left-side) using puller -T10037-.
  A39-0306
Installing
Install in reverse order, paying attention to the following:
l  Circlip for flange shaft must always be renewed.
–  Clamp the flange shaft in a vice with soft jaws and replace the flange shaft circlip.
–  Use the new circlip -A- to press the old circlip out of the flange shaft groove.
–  Clean the flange shaft.
–  Check the oil seal for the left flange shaft and replace if necessary → Chapter.
–  Use the drift -VW 295- to drive in the flange shaft.
–  Check the gear oil level in the front final drive → multitronic 01J, front-wheel drive; Rep. Gr.39 or → multitronic 0AN, front-wheel drive; Rep. Gr.39.
  Caution
Risk of damaging the gearbox.
Depending on the design status, the multitronic 01J and 0AN gearboxes require different gear oils. Use is only to be made of the corresponding replacement gear oil in the front final drive → Electronic parts catalogue.
  A39-0061

Removing and installing cover for front final drive > < Replacing oil seal for pinion shaft