Audi Workshop Service and Repair Manuals

Removing and installing radiator cowl - vehicles from 11.2004 onwards

Removing   Note All cable ties which are released or cut open when removing must be fitted in the same position when installing. –  Vehicles with auxiliary heater: remove bolts -arrows- securing exhaust pipe for auxiliary/additional heater to noise insulation.

–  Release quick-fasteners -1- and -2- and take off front noise insulation. Leave rear noise insulation in position. –  Remove bumper cover (front) → Rep. Gr.63. –  Move lock carrier to service position → Rep. Gr.50.

–  Unclip cover caps. –  Unscrew nuts -arrows- and detach engine cover panel. –  Remove insulation beneath cover panel (if fitted).

–  Detach electrical connectors -1- and -2- from bracket and unplug. –  Move wiring clear.

–  Unplug electrical connector -1- for bonnet lock and move wiring clear. –  Unscrew bolts -arrows- and lift out radiator cowl. Installing Installation is carried out in the reverse order; note the following: –  Install lock carrier with attachments → Rep. Gr.50. –  Install bumper cover (front) → Rep. Gr.63. Tightening torques

Component		Nm
Radiator cowl to	M6	11
Lock carrier	Panel bolt	2