A4 Mk2
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| Grease quantity | of which in: | ||
| Outer joint | Total quantity | Joint | Boot |
| [mm] | [g] | [g] | [g] |
| 88 | 90 | 40 | 50 |
| Inner joint | Put in grease through ball bearing races | ||
| 108 | 120 | ||
|
| 1 - | Cover |
| q | Drive off carefully with drift → Fig. |
| q | Always renew |
| q | Before fitting on constant velocity joint, coat sealing surface with D 454 300 A2 → Anchor |
| q | Align cover with bolt holes |
| 2 - | Circlip |
| q | Use normal commercial circlip pliers when removing and installing |
| q | Always renew |
| 3 - | Inner constant velocity joint with cap for boot |
| q | Outside diameter: 108 mm |
| q | Renew only as complete unit |
| q | Pressing off → Fig. |
| q | Pressing on → Anchor |
| q | Greasing → Anchor |
| q | Adhesive surfaces must be free of oil and grease |
| q | Grease splines on drive shaft lightly with grease used in joint when fitting joint onto drive shaft |
| 4 - | Lock plate |
| 5 - | Multi-point socket head bolt |
| q | For correct version refer to → Parts catalogue |
| q | Tightening torques: |
| M 8 bolt: 40 Nm |
| M10 bolt: 65 Nm |
| 6 - | Hose clip |
| q | Always renew |
| q | Tightening → Fig. |
| 7 - | Boot for inner constant velocity joint |
| q | With vent hole |
| q | Check for splits and chafing, renew if necessary |
| q | Check inner constant velocity joint if boot is damaged → Chapter |
| q | Sealing surfaces (boot/drive shaft and boot/cap) must be free from grease when assembling |
| 8 - | Drive shaft |
| 9 - | Boot for outer constant velocity joint |
| q | Outside diameter: 88 mm |
| q | Without vent hole |
| q | Check for splits and chafing, renew if necessary |
| q | Check outer constant velocity joint if boot is damaged → Chapter |
| q | Sealing surfaces (boot/drive shaft and boot/joint) must be free from grease when assembling |
| 10 - | Hose clip |
| q | Always renew |
| q | Tightening → Fig. |
| 11 - | Circlip |
| q | Always renew |
| q | For correct version refer to → Parts catalogue |
| q | Insert in groove on shaft |
| 12 - | Outer constant velocity joint |
| q | Renew only as complete unit |
| q | Driving off → Anchor |
| q | Installing: drive onto shaft with plastic hammer until compressed circlip seats |
| q | Circlip must fit in chamfer on joint when installing; guide with pliers if necessary |
| q | Greasing → Anchor |
| q | Grease splines on drive shaft lightly with grease used in joint when fitting joint onto drive shaft |
| 13 - | Flange bolt |
| q | Always renew |
| q | Tightening torque → Item |
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