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Audi Workshop Service and Repair Manuals

Removing and installing cylinder head cover (left-side) > < Cylinder head
Cylinder head - exploded view
   
Cylinder head - exploded view
  Note
The diagram shows the cylinder head on cylinder bank 2 (left-side).
1 - Cylinder head gasket
q   Renewing → Chapter „Removing and installing cylinder heads“
q   Installation position: Part No. towards cylinder head
q   If renewed, change coolant and engine oil
2 - Cylinder head
q   Removing → Chapter
q   → Fig. „Checking cylinder head for distortion“
q   → Fig. „Cylinder head machining limit“
q   Installing → Anchor
q   If renewed, change coolant and engine oil
3 - Bolt
q   Tightening torque → Rep. Gr.47
4 - Exhauster pump
q   Removing and installing → Rep. Gr.47
5 - O-ring
q   Renew
6 - Bolt
q   20 Nm
7 - Engine lifting eye
8 - Hall sender for inlet camshaft
q   Cylinder bank 1 (right-side) Hall sender -G40-
q   Cylinder bank 2 (left-side) Hall sender 2 -G163-
9 - Bolt
q   9 Nm
10 - Bolt
q   Procedure when loosening → Anchor.
q   Renew
q   Procedure when tightening → Anchor.
q   Tighten in three stages:
1.  Tighten to 40 Nm
2.  turn 90° further
3.  turn 90° further
11 - Ignition coil
q   Remove with puller -T40039-
12 - Cylinder head cover
q   Removing and installing: left-side → Chapter, right-side → Chapter
13 - Seal
q   Renew if damaged or leaking
14 - Filler cap
15 - Bolt
q   Renew if seal is damaged
q   Tightening torque → Fig. „Cylinder head cover (left-side) - tightening torque and sequence“ and → Fig. „Cylinder head cover (right-side) - tightening torque and sequence“
16 - Bolt
q   Tightening torque → Rep. Gr.28
17 - Connector console
q   For ignition coils
18 - Gasket for cylinder head cover
q   Renew if damaged or leaking
19 - Bolt
q   2.5 Nm
20 - Solenoid valve for camshaft control (exhaust side)
q   Cylinder bank 1 (right-side) - exhaust camshaft control valve 1 -N318-
q   Cylinder bank 2 (left-side) - exhaust camshaft control valve 2 -N319-
21 - Solenoid valve for camshaft control (inlet side)
q   Cylinder bank 1 (right-side) camshaft control valve 1 -N205-
q   Cylinder bank 2 (left-side) - camshaft control valve 2 -N208-
22 - O-rings
q   Renew
23 - O-ring
q   Renew
24 - Bolt
q   9 Nm
25 - Hall sender for exhaust camshaft
q   Cylinder bank 1 (right-side) Hall sender 3 -G300-
q   Cylinder bank 2 (left-side) Hall sender 4 -G301-

   
Cylinder head cover (left-side) - tightening torque and sequence
–  Tighten bolts in the sequence -1 ... 12- to 9 Nm.
  A15-10390
Cylinder head cover (right-side) - tightening torque and sequence
–  Tighten bolts in the sequence -1 ... 12- to 9 Nm.
  A15-10391
Checking cylinder head for distortion
–  Use straight edge and feeler gauge to measure cylinder head for distortion at several points.
l  Max. distortion: 0.05 mm.
  V15-0654
Cylinder head machining limit
Machining of the cylinder head (surface grinding) is only permissible down to the minimum dimension -a-.
l  Minimum dimension: -a- = 139.20 mm
  A15-0169
Guide tube for oil dipstick - tightening torque
–  Tighten bolt -arrow- to 9 Nm.
  A17-10255

Removing and installing cylinder head cover (left-side) > < Cylinder head