audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Fuel rail - exploded view > < Intake manifold (vehicles with engine codes CFKA, CPMA)
Intake manifold - exploded view
   
Intake manifold - exploded view
1 - Screw for intake air temperature sender -G42-
q   9 Nm
2 - Intake air temperature sender -G42-
 - Activated charcoal filter solenoid valve 1 -N80-
4 - Intake manifold
q   Tighten to 9 Nm
q   Removing and installing → Chapter
5 - Vacuum unit for air flow control flaps (intake manifold flaps)
6 - Bolts for high-pressure pump
q   Hand-tighten in diagonal sequence, then tighten to 5 Nm and finally tighten to 20 Nm
7 - Connecting piece for fuel supply line
q   From fuel tank
8 - Fuel pressure regulating valve -N276-
9 - High-pressure pump
q   With fuel pressure regulating valve -N276-
q   An electric fuel pump (fitted in fuel tank) supplies fuel to the mechanical high-pressure pump
q   When installing the high-pressure fuel pump, it is essential to ensure that no dirt enters the fuel system.
q   The fuel system must not be under pressure when installing the high-pressure pump; procedure for reducing fuel pressure → Chapter
q   Fuel lines must be free of tension when installed.
q   Removing and installing → Chapter
10 - Roller tappet
q   May remain lodged inside vacuum pump after removal of high-pressure pump, but can be removed
11 - Connecting piece for fuel supply line
q   Not available as replacement part, part of high-pressure pump
q   Do not loosen
q   An adapter may be fitted between connecting piece and fuel supply line on some versions
q   If fitted, adapter must be renewed; refer to → Electronic parts catalogue
q   40 Nm
12 - Union nut for fuel supply line
q   Fuel lines must be free of tension when installed.
q   20 Nm
13 - Intake manifold flap valve -N316-
14 - Injectors
q   Renew O-ring and teflon ring
q   Ensure correct installation position.
q   Removing and installing → Chapter
15 - Securing nut for intake manifold support
q   10 Nm
16 - Intake manifold support
17 - Bolt for intake manifold support
q   23 Nm
18 - Bolts for throttle valve module -J338-
q   10 Nm
19 - Throttle valve module -J338-, throttle valve drive for electric throttle -G186-
q   Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
q   After throttle valve module -J338- has been renewed, it must be re-adapted to engine control unit -J623-. Use → Vehicle diagnostic tester
20 - Gasket
q   Renew

   
Retaining clip
l  Tightening torque: 10 Nm
  A24-10854
Cold-start valve -N17-
l  Tightening torque: 10 Nm
  A24-10855

Fuel rail - exploded view > < Intake manifold (vehicles with engine codes CFKA, CPMA)