5 Series E39 540i (M62) TOUR Workshop Manual
1 Service Information
2 Repair Instructions
0 Maintenance And General Data
11 Engine (M62)
12 Engine Electrical System (M62)
13 Fuel System (M62)
16 Fuel Supply System (M62)
17 Cooling System (M62)
18 Exhaust System (M62)
21 Clutch
23 Manual Transmission (MECH)
24 Automatic Transmission (AUT)
25 Gear Shift Mechanism (AUT)
25 Gear Shift Mechanism (MECH)
26 Propeller Shaft
27 Transfer Box
31 Front Axle
32 Steering And Wheel Alignment
33 Rear Axle
34 Brakes
35 Pedals
36 Wheels With Tyres
37 Integrated Suspension Systems
41 Body (TOUR)
0 Body
1 RA Contents Of Body, General
Page 1965
2 RA Arranging Shaped Parts For Cavity Bulkhead
Page 1967
Page 1968
3 RA Basic Comments On Handling Aluminium Components
Page 1970
4 RA Bonding Plastic Parts
5 RA Bonding Steel Parts
Page 1973
6 RA Corrosion Protection
Page 1975
7 RA Embossing Chassis Number
8 RA Frame Alignment Control Dimensions BMW 5 Series E39
Page 1978
Page 1979
Page 1980
Page 1981
Page 1982
9 RA Gap Dimensions On Doors _engine Hood And Trunk Lid
Page 1984
Page 1985
10 RA General Cementing Instructions
11 RA General Information About Body Repair
Page 1988
12 RA Gluing Of Body Components
13 RA Grinding Steel Parts
14 RA Handling Airbags And Restraint Systems
15 RA Handling Electrical And Electronic Equipment
16 RA Information _ Warning Labels
17 RA Information On Hazards
18 RA Information On Vehicle Protection
19 RA Installation Of A Cavity Seal With Cavity Foam
Page 1997
20 RA Installation Of A Cavity Seal With Cavity Foam
Page 1999
21 RA Installing A Cavity Bulkhead (expanded)
22 RA Installing A Cavity Bulkhead (not Expanded)
23 RA Installing Cavity Bulkhead Cover For Side Member
Page 2003
Page 2004
24 RA Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member
Page 2006
Page 2007
Page 2008
25 RA Materials Science
Page 2010
Page 2011
26 RA Notes On Repairs Of Aluminium Parts
Page 2013
27 RA Opening Adhesive Bonds
28 RA Opening Weld Joints
29 RA Quality Standard
30 RA Recommended Working Methods And Tools
Page 2018
31 RA Removal Of PVC Material In Repair Area
32 RA Riveting Aluminium Parts
Page 2021
33 RA Riveting Steel Parts
34 RA Safety At Work
Page 2024
35 RA Spot-weld Bonding Steel Parts
36 RA Straightening Steel Parts
Page 2027
37 RA Use Of Materials In Outer Shell
Page 2029
38 RA Vehicle Identification Number, General
39 RA Welding And Soldering Steel Parts
Page 2032
Page 2033
40 RA Welding In Reinforcement Plate (steel Plate)
Page 2035
41 RA Welding Of Galvanized Plates
42 RA Window And Door Seams
Page 2038
43 RA Window And Door Seams E39 Touring
Page 2040
Page 2041
44 RA Workshop Equipment
Page 2043
45 RA Replacing Unfinished Body Shell
46 RA Installation Solution For Straight Shank_hexagon Rivet Nut
Page 2046
Page 2047
47 RA Repair Solution For Straight Shank_hexagon Rivet Nut
Page 2049
Page 2050
48 RA Notes On Cavity Foam
Page 2052
49 RA General Instructions On Painting
11 Support Members
12 Luggage Compartment Floor
14 Wheel Wells
21 Side Frame And Door Pillars
22 Roof Frame
31 Roof Outer Skin
32 Dash Cowl
33 Front Trim Panel
34 Rear Trim Panel
35 Side Panels
51 Front Side Doors
52 Rear Side Doors
61 Front Lid
62 Rear Lid
51 Body Equipment (TOUR)
52 Seats
54 Slide-tilt Sunroof And Convertible Top (TOUR)
61 General Electrical System
62 Instruments
63 Lights
64 Heating And Air Conditioning
65 Audio, Navigation And Information System
66 Distance Systems, Cruise Control
67 Electrical Drives
72 Parts - Accessories (Body)
84 Communication Systems
86 Trailers
99 Paintwork
3 Technical Data
4 Tightening Torques
6 SI Operating Fluids
7 SI Techniques
8 SI Diagnosis Encoding
9 SI Special Tools-appliances
10 Special Tool